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Lochinvar TTW Series Manuals
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Lochinvar TTW Series manual available for free PDF download: Installation, Commissioning And Maintenance Instructions
Lochinvar TTW Series Installation, Commissioning And Maintenance Instructions (120 pages)
FLOOR STANDING GAS FIRED CONDENSING CIRCULATING TYPE WATER HEATER
Brand:
Lochinvar
| Category:
Water Heater
| Size: 6.61 MB
Table of Contents
Table of Contents
3
1 Introduction
6
Ancillary Options
6
2 Safety Guidelines
7
General Description of Safety Symbols Used
7
What to Do if You Smell Gas
8
3 Principle Parts
8
Casing
8
Electrical
9
Gas Train and Air Inlet
9
4 Technical Data
10
5 Dimensions and Clearance
11
Dimensions
11
Dimensions Ttw410
11
Dimensions Ttw580
11
Minimum Clearances
11
Water Heater Connections
12
Connections and Connection Sizes
12
Condensate Drain Connection
13
6 General Requirements
14
Related Documents
15
7 Water Quality
16
Water Chemistry
16
8 Location
16
Plant Room Requirements
16
General Requirements
16
Unpacking and Levelling the Water Heater
17
Clearances
17
9 Gas Supply
18
Service Pipes
18
Meters
18
Gas Supply Pipes
18
Boosted Supplies
18
Plant-Room Control Valve
18
Equipment Gas System Leak Check
18
10 Flue System
19
Flue System General Requirements
19
Flue Terminal Position
20
Flue Gas and Air Supply System
20
Approved Flue System
20
Installation Precautions
20
Water Heater Categories - Types of Flue Gas Systems
21
Type C 63 Certified
23
Ttw Air Inlet / Flue Gas Outlet Calculation Examples
23
Type C 53 (Twin Pipe) Flue Systems
24
Example A: Twin Pipe System
25
General Twin-Pipe Installation Guidelines
26
Type B 23 (Conventional Flue with Fan Assistance)
29
Example B: Single Pipe System for Flue Gas Outlet Only
30
Separate Air Supply and Flue Terminal for a Pitched Roof
31
Common Flue Systems
32
Condensate Drain
32
11 Air Supply
32
Air Supply through Humid Areas
32
Pipe Heights and Mutual Distances on a Flat Roof
32
Combustion Ventilation
33
Cooling Ventilation
33
12 Water Connections
34
General
34
Unvented System Arrangement
34
Expansion Vessel Sizing
34
Coefficient of Expansion of Water at 3.5 Bar Inlet Pressure
34
Circulating Pumps
35
Primary Pipework Loop Sizing
35
Circulation Requirements
35
Pipework Header Sizes for Common Installations
36
Pipework Schematics
36
Pressure Relief Valve
37
Anti-Gravity Loop
37
Automatic Air Vent
37
Frost Protection
37
System Flushing
37
13 Control Options/Installation
38
Vessel Temperature Sensor Single Water Heater Installation
38
Location of Flow Temperature Sensor (Fs) on a Single Vessel Installation
39
Location of Flow Temperature Sensor (Fs) on a Multiple Vessel Installation
39
Sensor Wiring
39
14 Schematics
40
Single Water Heater with Single Storage Vessel Installation
40
Multiple Water Heaters with Multiple Storage Vessels Not in Cascade
41
Multiple Water Heaters with Multiple Storage Vessels in Cascade
41
15 Electrical Installation
42
Electrical Supply Requirements
42
External Controls
42
Wiring Connections
42
Accessing Wiring Connections
42
Wiring Connections
43
Wiring Terminals
43
Wiring Terminals
44
Mains Supply Connection - Three-Phase Supply
45
3-Phase Electrical Supply Connection
45
Mains Supply Connection - Single Phase Supply
45
Single Phase Electrical Supply Connection
45
Fuses
45
Wiring Diagrams
46
UPPER BURNER WIRING DIAGRAM (PCB A, Left)
47
Upper Burner Control
47
LOWER BURNER WIRING DIAGRAM (PCB B, Right)
49
Lower Burner Control
49
Sensor Values
50
16 Control System
51
Control Panel
51
Control Panel / Menu Structure
52
Display During Operation
54
Monitor Screens
55
Service Function
57
Schornsteinfeger Function
57
Programming in Standby Mode
58
Setting Time & Date
58
Set Points
59
Setting the Timer Programs
59
Starting the Timer Programs
59
Hot Water Program
60
Anti Legionnaires' Disease Program
61
Checking the Operating History
62
Checking the Fault History
63
Setting the Maintenance Specifications
64
Maintenance Settings
64
Setting the User Lock
67
Setting the Parameters by the Display Menu
68
Fault Codes Display
76
Lock-Out Codes
76
Blocking Codes
78
Important Message
80
17 Controlling Options and Settings
80
General
80
Extra Water Heater Control
80
Max Cooling Time
80
Temperature Display On/Off
80
Gas Type Selection
80
Soft Start Option
81
Pump Mode (Ec Technology)
81
Water Heater Options
82
VDC Remote Flow Temperature Set Point
82
Anti-Legionnaires' Disease (Pasteurisation) Function
82
Tank Sensor Sensitivity
83
Cascade Control
84
Parameter Settings for Cascaded Water Heaters
84
Monitor Screens
86
Output Control and Burner Sequence
86
18 Commissioning the Water Heater
87
First: Flushing the Water Heater with Water
87
Second: Filling & Venting the Water Heater and the System
87
Third: Check the Water Flow
87
Flow Monitoring
88
19 Starting the Water Heater
89
General
89
Firing for the First Time
90
20 Adjusting and Setting the Burners
91
Introduction
91
Adjustment Tables
91
Adjustment Values
91
Pre Adjustment Settings for Gas Valves
93
Gas Valve Setting Screws: Drawing
93
How to Remove and Mount the Flue Plug
94
Adjustment Actions: General Scheme
95
Note: Co Measuring Position
96
Adjusting in Case of a New Water Heater, or after Maintenance (Case A)
96
General Remark
96
Checking and Adjusting the Top Burner
96
Checking and Adjusting the Bottom Burner
97
Checking both Burners
97
Adjusting after Gas Valve Replacement or in Case of Gas Conversion (Case B)
98
General Remarks
98
Case B Adjustments
98
21 Putting the Water Heater out of Operation
99
22 Fault Codes, Blocking Codes
100
Fault Codes
100
Lock-Out Codes
100
Blocking Codes
108
Maintenance Attention Message
112
23 Maintenance
113
General
113
Maintenance Reminder Function
113
Service Intervals
113
Inspection & Maintenance
113
Customer Comments
113
Service History
113
Flue Gas & Air Supply
114
Gas Supply & Safeties
114
Remove the Burner Unit
114
Burner
114
Ignition / Ionisation Electrode
114
Burner Door Gaskets
114
Mounting the Burner Door Correctly Back Onto the Heat Exchanger
114
Non Return Valve
115
Fan
115
Insulation
115
Siphon
115
Heat Exchanger and Burner Room
116
Gas/Air Ratio
116
Pump
116
24 Erp DATA TABLE
116
25 User Instructions
116
26 Warranty
116
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