Linde H 80 D Manuals

Manuals and User Guides for Linde H 80 D. We have 2 Linde H 80 D manuals available for free PDF download: Service Training, Operator's Manual

Linde H 80 D Service Training (282 pages)

IC-Engined Fork Truck, Type 353

Brand: Linde | Category: Forklifts | Size: 9.14 MB

Table of Contents
3
IC-Engined Fork Truck H 50/60/70/80, Type
9
Engine Drive
9
Engine Model BF6M 1012 E
9
Engine Specifications
9
Explanation of the Engine Number
10
Changing and Tightening the Drivebelt
11
Adjusting Valve Clearance
12
Adjusting the Injection Valve
15
Checking the Compression Pressure
17
Cylinder Head
18
Adjusting the Begin of Delivery
20
Special Tools
24
Engine Model BF6M 2012
26
Overview of Engine Components
26
Engine Specifications
28
Explanation of the Engine Number
29
Replacement of V-Ripped Belt
30
Adjusting Valve Clearance
31
Checking and Adjusting Leak-Fuel-Free Injection Nozzles
32
Thermostat
38
Checking the Compression Pressure
40
Cylinder Head
41
Injection Pump
43
Adjusting the Begin of Delivery
43
Replacement of the Injection Pump
45
Heater Flange
51
Special Tools
54
Transmission
59
Hydrostatic Transmission
60
Schematic Diagram of the Drive
61
Transmission Specifications
62
Hydraulic Circuit Diagram
64
Operation of the Hydrostatic Transmission
78
Travel Control Unit P
78
Operation of Control Valve Block N = Power Limiter
81
Braking
82
Auxiliary Brake
82
Lock-Out Logic - Reversing Lock
84
Flushing of the Circuit and Housing
86
Hydraulic Remote Control
88
Adjustments
89
Hydraulic Neutral Position
89
Primary Adjustment of Start of Control
89
Mechanical Limitation of the Swashplate Angle
89
Hydraulic Remote Control HPV
90
Reversal Lock (Logic Lock Out)
92
Reducing the Truck Speed
92
Wheel Drive
93
Reduction Gearbox with Disc Brake (GR 80 -02/-03/-04)
94
Servicing the Reduction Gearbox (GR 80 -02/-03/-04)
96
Disc Brake Repairs
97
Reduction Gearbox GR 80 -06 with Multiple Disc Brake
98
Repair on the Reducing Gear GR
99
Troubleshooting
106
Connecting Diagram for Troubleshooting
106
Tools and Aids for Measurements
108
Explanations to Troubleshooting
110
Hydraulic Speed Control for the Engine
111
Functional Test
111
Troubleshooting
111
Hydraulic Braking System
116
Functional Test
116
Troubleshooting
116
Pressure Equality and Start of Control
119
Functional Test
119
Troubleshooting
119
Hydrostatic Travel Drive
123
Test and Adjustment Instructions for Hydraulic Primary and Secondary Control
135
Q Max
136
Of Variable Displacement Pump BPV
136
Qmax
138
Of Hydraulic Motors Hmv 105
138
Qmin
139
Of Hydraulic Motors Hmv 105
139
Chassis
141
Overhead Guard - Torsion Mounting
142
Work on the Overhead Guard
143
Steering System
145
Power Steering Circuit Diagram
146
Series 304 Steering Axle
148
Description
148
Steering Axle Removal
149
Steering Axle Installation
150
Steering Axle Repairs
150
Renewing the Wheel Bearings
151
Steering Knuckle Removal and Installation
152
Steering Cylinder Removal and Installation
154
Replacing the Steering Cylinder Seals
156
Steering Stop Adjustment
157
Controls
159
Accelerator and Brake Pedal Adjustment
160
Speed Control
163
Speed Control up to 10/95
163
Speed Control from 11/95
165
Medium Wheel Speed
166
Start of Drive Wheel Rotation
167
Brake Shaft Stop Screws
168
Symmetry of the Travel Control
169
Drive Wheel Start of Rotation
169
Engine Speed Increase
170
Pressure Difference Δp
171
Modification of Engine Acceleration
172
Electrical System
173
Wiring Diagram
174
Wiring Diagram for Options
178
Wiring Diagram
178
Wiring Diagram for Options
185
Wiring Diagram, 353 -03 Diesel
189
Wiring Diagram for Options
193
Electrical System Circuit Diagram, Type 353 -03 LPG
197
Wiring Diagram for Options
201
Central Electrical System
206
Central Electrics of Series
208
Relay and Fuses of 353 -03 Diesel
208
Relay and Fuses of 353 -03 LPG
210
Relay and Fuses for 353 -03 Particulate Trap
212
- Working Hydraulics
  213
Working Hydraulics Circuit Diagram
214
Explanation of the Working Hydraulics
215
Tilt Cylinder
216
Tilt Cylinder Removal, Installation, Adjustment, Sealing
217
- Mast
  221
Mast Removal
222
Lift Cylinder Removal, Installation
223
Sealing the Lift Cylinder
224
- LP Gas Model H 50/60/70/0, Type
  227
Drive Engine
227
Technical Data on Engine
227
Technical Data on Engine up to 12/2004
227
Technical Data on Engine from 01/2005
228
Note on the Engine Number
229
Changing and Tensing V-Belt
230
Checking and Setting Valve Clearance
231
Removing and Installing the Cylinder Head
232
Electrical System
235
Electronic Ignition System
235
Electronic Ignition System up to 12/2004
235
Electronic Ignition System from 01/2005
240
4.9.2.1.2.1 Mechanical Ignition Timing
245
Electronic Engine-Speed Control
249
Electrical System Circuit Diagram up to 12/2004
252
Electrical System Circuit Diagram from 01/2005
256
Propellant Gas System
259
Diagram
259
Functional Description of the Propellant Gas System
260
Inspections and Adjustments
268
Ignition System
268
Installation of the Engine Speed Control System
272
Inspection of the Engine Speed Control System
274
Adjustment of the Propellant Gas Mixers
279

Linde H 80 D Operator's Manual (130 pages)

IC Sit-Down Rider Trucks

Brand: Linde | Category: Trucks | Size: 6.43 MB

Data Plate
23
Capacity Plate
24
Description

36
- Authorised Applications
  36
- Technical Note
  37
- Takeover Inspection
  37
- Type Plates
  39
- Table of Contents
  41
- Technical Data
  44
- Noise Emission Levels
  46
- Frequency Characteristic for Human Body Vibrations
  46
- Technical Description
  47
  - Engine
    47
  - Hydraulic System
    47
  - Operation
    47
  - Lift Mast
    47
  - Brakes
    47
  - Steering
    47
  - Electrical System
    47
- General View of Truck
  48
- Controls and Indicators
  49
- Composite Instrument
  51
Beginning Operation

52
- Safety Rules
  52
- Important Safety Information
  52
- Handling Fuels and Lubricants
  52
- Accident Prevention Check
  53
- Operation of Industrial Trucks in the Plant Area
  53
- Diesel Engine Emissions
  53
- Particle Filter System Inspection (Option)
  53
- Running-In Instructions
  53
- Services Prior to First Operation
  53
- Daily Checks
  53
- Daily Checks and Servicing before Operation
  54
- Opening the Bonnet
  54
- Closing the Bonnet
  54
- Check the Fuel Level
  54
- Refuelling
  55
- Check the Engine Oil Level
  55
- Check the Header Tank Coolant Level
  55
- Check the Tyre Inflation Pressure
  56
- Applying the Seat Belt
  57
- Opening the Seat Belt
  57
- Adjusting the Operator Seat
  57
- Starting the Engine
  58
- Cold Start
  59
- Stopping the Engine
  59
- Malfunctions During Operation
  59
Operation

60
- Driving
  60
  - Driving Forward
    60
  - Reversing
    60
  - Reversing the Direction of Travel
    60
  - Stopping
    60
- Single-Pedal Model
  61
- Steering
  64
- Brakes
  64
  - Service Brake
    64
  - Parking Brake
    64
  - Applying the Parking Brake
    64
  - Releasing the Parking Brake
    64
- Central-Lever Control of Lifting Device and Attachments
  65
  - Tilting the Mast Forward
    65
  - Tilting the Mast Back
    65
  - Lifting the Fork Carriage
    65
  - Lowering the Fork Carriage
    65
  - Operating the Attachments
    65
  - Operating the Sideshift
    65
  - Operating the Clamp
    65
- Single-Lever Control of Lifting Device and Attachments
  66
- Installation of Additional Equipment
  67
- Turning on the Lighting
  67
- Turning on the Hazard Warning Light
  67
- Turning on the Front Working Lights
  67
- Turning on the Working Light (at Rear)
  67
- Operating the Intermittent Front Windscreen Wiper
  67
- Operating the Front Windscreen Wiper
  67
- Operating the Front Windscreen Washer
  67
- Intermittent Switch for Rear and Top Windscreen Wiper
  67
- Operating the Rear Windscreen and Top Screen Wipers
  67
- Heater
  68
  - Controls
    68
  - Fan Motor Fuse
    68
- Operating the Horn
  68
- Check Fuses, Renew if Required
  69
- Before Lifting a Load
  70
- Loading
  71
- Adjusting the Fork Spread
  71
- Transporting a Load
  72
- Depositing a Load
  72
- Before Leaving the Lift Truck Unattended
  72
- Transport
  73
  - Transport with Lorry or Low-Bed Semi-Trailer
    73
- Hoisting the Truck
  73
- Hoisting the Truck with a Crane
  73
- Hoisting the Truck, Wheel Change
  74
- Hoisting the Truck with Lifting Eyes
  74
- Wheel Change
  74
- Mast Removal, Trailer Coupling
  75
- Mast Removal
  75
- Securing the Moveable Overhead Guard
  75
- Trailer Coupling
  75
- Towing Instructions
  76
  - Towing
    76
  - Towing Procedure
    76
  - Releasing the Disc Brake
    76
  - Opening the Hydraulic By-Pass Valve
    76
  - After Towing
    76
  - Making the Brakes Operational Again
    76
- Emergency Exit for Trucks with Rear Windscreen
  77
- Taking the Truck out of Operation
  78
- Measures before Taking the Truck out of Operation
  78
- Putting the Truck Back into Operation
  78
Maintenance

78

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Linde H 80 D Operator's Manual (130 pages)

Table of Contents

Description

Beginning Operation

Operation

Maintenance

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