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SVM 106-A
Lincoln Electric SVM 106-A Manuals
Manuals and User Guides for Lincoln Electric SVM 106-A. We have
1
Lincoln Electric SVM 106-A manual available for free PDF download: Service Manual
Lincoln Electric SVM 106-A Service Manual (121 pages)
Wire Feeder
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 3.2 MB
Table of Contents
V Master for All Sections
6
Safety
4
Table of Contents
6
Installation
8
Technical Specifications
8
Input Cable Connections
9
Machine Grounding
9
Mounting Location
9
Gun and Cable Assemblies
27
Gun Cable Connections
27
Work Cable
27
Water Connections (for Water Cooled Guns
28
Shielding Gas Hookup
29
- Operation Section -
31
Operation
32
Operating Instructions
32
Safety Precautions
32
General Description
32
Recommended Processes and Equipment
32
Controls and Settings
33
Circuit Protection
34
Avoiding Ground Lead Protector (GLP) Activation
34
Drive Roll Installation
34
Changing Drive Rolls for Two-Roll Wire Feeders
34
Changing Drive Rolls for Four-Roll Wire Feeders
36
Idle Roll Pressure Setting
38
Wire Loading
39
Wire Reel Loading - Readi-Reels and Spools
39
Wire Reel Loading - 50 and 60 Lb Coils
41
Wire Loading - 13-14 Lb Innershield Coils
42
Acceleration Setting
43
Wire Speed and Voltage Adjustment
43
Making a Weld
44
Wire Reel Changing
44
Optional K416 Analog and K417 Digital Voltmeter Kits
44
Flux Tank Loading
45
K310 Flux Screen (Optional
45
K320 Flux Tank (Optional
45
K58 Magnetic Separator (Optional
45
- Accessories Section -
47
Accessories
48
General
48
Auxiliary Equipment Connection
49
K178-1 Mounting Platform
49
K162H Spindle
49
K163 Undercarriage
49
K419 Burnback Timer Kit
49
K418 GMA Timer Kit
50
K416 Analog Voltmeter Kit
50
K417 Digital Voltmeter Kit
50
K775 or K857 Remote Voltage Control Kit
50
K320 Flux Tank
50
Wire Reel Dust Shield for K376 50 to 60 Lb Wire Reel Mounting Stand
51
Wire Reel Dust Shield Door for K303 and K376
51
Or 10 to 30 Lb Spools with 2 In. I.D
51
K378 Small Mounting Stand for 13 to 14 Lb Innershield Coils
51
K292 Power Input Extension Cable (600 Amps
51
Power Input Cables
51
K291 Input Cable
51
K404 Input Cable
51
K480 Input Cable
52
K584 and K594 Input Cables
52
Welding Guns
52
Innershield Guns
52
Attaching the Wire Reel Stand
53
GMAW Guns
53
Submerged Arc Guns
53
K527 Water Solenoid Kit
53
K376 and K303 50-60 Lb Wire Reel Mounting Stands
53
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section D Routine Maintenance
55
Periodic Maintenance
55
Maintenance
56
Routine Maintenance
56
Drive Rolls and Guide Tubes
56
Wire Drive Motor and Gearbox
56
Periodic Maintenance
56
Wire Reel Mounting
56
- Theory of Operation Section -
57
Protective Circuits
57
SCR Operation
57
Theory of Operation
58
General
58
Control Circuit Operation
58
Power Input Circuits
58
Trigger Circuit
59
Control Relay Circuit
60
Auxiliary Circuits
61
Protective Circuits
62
Current Limiting Circuit
62
Overload Protection
62
SCR Operation
63
Ground Lead Protection
63
- Troubleshooting and Repair Section -
65
PC Board Troubleshooting Procedures
65
Troubleshooting and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section F How to Use Troubleshooting Guide
65
Troubleshooting and Repair
67
PC Board Troubleshooting Procedures
67
Troubleshooting Guide
68
Troubleshooting Guide
69
Test Procedures
74
Control Relay Test
76
Test Procedures
76
Trigger Transformer Test
78
Control Cable Continuity Test
80
Component Replacement Procedures
82
Wire Feed Speed Potentiometer Replacement
82
Circuit Breaker Replacement
85
Ground Lead Protector Push Button Switch Replacement
87
Trigger Transformer Replacement
89
Ground Lead Protector Reed Switch Replacement
91
Control PC Board Replacement
93
Main Power Resistor (R 1 ) Replacement
96
Control Relay Replacement
99
Wire Drive Assembly and Components Replacement
101
Swing Arm Assembly Replacement for Two-Roll Wire Feeders
105
Swing Arm Assembly Replacement for Four-Roll Wire Feeders
108
Gas Solenoid and Connections Replacement
111
Retest after Repair
114
Electrical Diagrams
117
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