Lincoln Electric POWER WAVE 355/405 SVM159-A Manuals

Lincoln Electric POWER WAVE 355/405 SVM159-A Manuals

Manuals and User Guides for Lincoln Electric POWER WAVE 355/405 SVM159-A. We have 1 Lincoln Electric POWER WAVE 355/405 SVM159-A manual available for free PDF download: Service Manual

Lincoln Electric POWER WAVE 355/405 SVM159-A Service Manual

Lincoln Electric POWER WAVE 355/405 SVM159-A Service Manual (134 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 3 MB

Table of Contents

Master for All Sections

8
- Service Manual
  1
- California Proposition 65 Warnings
  2
- Electric Shock Can Kill
  3
- Fumes and Gases
  3
- Safety
  
  4
  - Installation
    6
  - Power Wave
    6
  - Table of Contents
    8
  - Duty Cycle
    10
- Installation
  
  11
  - Technical Specifications 355
    11
  - Safety Precautions
    12
    
    Select Suitable Location
    12
  - Stacking
    12
  - Tilting
    12
  - Input Grounding Connections
    12
  - Power Cord Connection
    12
    
    Undercarriage Mountings
    13
  - Output Cables, Connections and Limitations
    13
  - Negative Electrode Polarity
    13
  - Voltage Sensing
    13
    
    Electrode Voltage Sensing
    14
    
    Power Wave to Semi-Automatic Powerfeed Wire Feeder Intercon- Nections
    14
  - System Description
    15
  - System Set-Up
    16
  - Multiple Group System
    17
  - Single Group Multi-Head System
    17
  - Welding with Multiple Power Waves
    19
  - Control Cable Specifications
    19
  - Dip Switch Settings and Locations
    20
    
    Control Board Dip Switch
    20
Operation

21
- Operation Section
  21
- Operation
  
  22
  - Safety Precuations
    22
  - General Description
    22
  - Recommended Processes and Equipment
    22
  - Required Equipment
    23
  - Limitations
    23
  - Duty Cycle and Time Period
    23
  - Case Front Controls
    23
  - Making a Weld
    24
  - Welding Adjustments
    24
  - Constant Voltage Welding
    25
  - Tig Gtaw
    26
  - Special Welding Processes Available
    26
  - Power Mode
    26
  - Pulse Welding (GMAW-P
    27
  - Pulse-On-Pulse (GMAW-PP
    28
    
    Power Wave
    28
    
    Accessories Section
    29
    
    Optional Equipment
    30
- Accessories
  
  30
  - Visual Inspection
    32
  - Routine Maintenance
    32
  - Capacitor Discharge Procedure
    32
Theory of Operation

35
- Theory of Operation Section
  35
- Theory of Operation
  36
Troubleshooting & Repair Section

43
- Troubleshooting and Repair
  44
  - How to Use Troubleshooting Guide
    44
  - Troubleshooting & Repair Section
    44
    
    Electric Shock
    45
    
    Pc Board Troubleshooting Procedures
    45
  - Troubleshooting Guide
    46
    
    Using the Status Led to Troubleshoot System Problems
    51
    
    Power Wave
    52
  - Input Filter Capacitor Discharge Procedure
    55
  - Main Switch Board Test
    57
  - Input Rectifier Test
    61
  - Replacement Procedures
    63
  - Power Board Test
    65
  - Test Description
    69
  - DC Bus Board Test
    69
  - Output Diode Modules Test
    73
  - Left Side
    76
  - Auxiliary Transformer Test
    77
  - Current Transducer Test
    81
  - Fan Control and Motor Test
    85
  - Replacement Procedures
    87
    
    Control Board Removal and Replacement
    89
    
    Main Switch Board Removal and Replacement
    93
    
    Snubber Board Removal and Replacement
    97
    
    Power Board Removal and Replacement
    99
    
    DC Bus Board Removal and Replacement
    103
    
    Input Rectifier Removal and Replacement
    107
    
    Input Rectifier
    108
    
    Output Rectifier Modules Removal and Replacement
    111
    
    Current Transducer Removal and Replacement
    115
    
    Mounting Bolts
    118
    
    Retest after Repair
    120
    
    Electrical Diagrams Section
    121
    
    Electrical Diagrams
    123

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