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Welding System
POWER WAVE 405
Lincoln Electric POWER WAVE 405 Manuals
Manuals and User Guides for Lincoln Electric POWER WAVE 405. We have
3
Lincoln Electric POWER WAVE 405 manuals available for free PDF download: Service Manual, Operator's Manual
Lincoln Electric POWER WAVE 405 Service Manual (134 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 3 MB
Table of Contents
Master for All Sections
8
Service Manual
1
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Fumes and Gases
3
Safety
4
Installation
6
Power Wave
6
Table of Contents
8
Duty Cycle
10
Installation
11
Technical Specifications 355
11
Safety Precautions
12
Select Suitable Location
12
Stacking
12
Tilting
12
Input Grounding Connections
12
Power Cord Connection
12
Undercarriage Mountings
13
Output Cables, Connections and Limitations
13
Negative Electrode Polarity
13
Voltage Sensing
13
Electrode Voltage Sensing
14
Power Wave to Semi-Automatic Powerfeed Wire Feeder Intercon- Nections
14
System Description
15
System Set-Up
16
Multiple Group System
17
Single Group Multi-Head System
17
Welding with Multiple Power Waves
19
Control Cable Specifications
19
Dip Switch Settings and Locations
20
Control Board Dip Switch
20
Operation
21
Operation Section
21
Operation
22
Safety Precuations
22
General Description
22
Recommended Processes and Equipment
22
Required Equipment
23
Limitations
23
Duty Cycle and Time Period
23
Case Front Controls
23
Making a Weld
24
Welding Adjustments
24
Constant Voltage Welding
25
Tig Gtaw
26
Special Welding Processes Available
26
Power Mode
26
Pulse Welding (GMAW-P
27
Pulse-On-Pulse (GMAW-PP
28
Power Wave
28
Accessories Section
29
Optional Equipment
30
Accessories
30
Visual Inspection
32
Routine Maintenance
32
Capacitor Discharge Procedure
32
Theory of Operation
35
Theory of Operation Section
35
Theory of Operation
36
General Description
36
Input Line Voltage, Auxiliary Transformer and Precharge
36
Switch Board and Main Transformer
37
DC Bus Board, Power Board and Control Board
38
Output Rectifier and Choke
39
Thermal Protection
40
Protective Circuits
40
Over Current Protection
40
Under/Over Voltage Protection
40
Insulated Gate Bipolar Transistor (IGBT) Operation
41
Pulse Width Modulation
42
Minimum Output
42
Minimum/Maximum Output
42
Troubleshooting & Repair Section
43
Troubleshooting and Repair
44
How to Use Troubleshooting Guide
44
Troubleshooting & Repair Section
44
Electric Shock
45
Pc Board Troubleshooting Procedures
45
Troubleshooting Guide
46
Using the Status Led to Troubleshoot System Problems
51
Power Wave
52
Input Filter Capacitor Discharge Procedure
55
Main Switch Board Test
57
Input Rectifier Test
61
Replacement Procedures
63
Power Board Test
65
Test Description
69
DC Bus Board Test
69
Output Diode Modules Test
73
Left Side
76
Auxiliary Transformer Test
77
Current Transducer Test
81
Fan Control and Motor Test
85
Replacement Procedures
87
Control Board Removal and Replacement
89
Main Switch Board Removal and Replacement
93
Snubber Board Removal and Replacement
97
Power Board Removal and Replacement
99
DC Bus Board Removal and Replacement
103
Input Rectifier Removal and Replacement
107
Input Rectifier
108
Output Rectifier Modules Removal and Replacement
111
Current Transducer Removal and Replacement
115
Mounting Bolts
118
Retest after Repair
120
Electrical Diagrams Section
121
Electrical Diagrams
123
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Lincoln Electric POWER WAVE 405 Operator's Manual (41 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1 MB
Table of Contents
Power Wave
1
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Fumes and Gases
3
Table of Contents
9
Installation
10
Technical Specifications - POWER WAVE 405
10
Safety Precautions
11
Select Suitable Location
11
Stacking
11
Tilting
11
Input and Grounding Connections
11
Power Cord Connection
11
Undercarriage Mountings
11
Output Cables, Connections and Limitations
12
Negative Electrode Polarity
12
Voltage Sensing
12
Power Wave to Semi-Automatic Power Feed Wire Feeder Interconnections
13
System Description
14
System Set-Up
15
Welding with Multiple Power Waves
18
Control Cable Specifications
18
I / O Receptacle Specifications
19
Dip Switch Settings and Locations
19
Control Board Dip Switch
19
Operation
20
Safety Precautions
20
General Description
20
Recommended Processes and Equipment
20
Recommended Processes
20
Required Equipment
21
Limitations
21
Duty Cycle and Time Period
21
Case Front Controls
21
Nominal Procedures
22
Fringe Procedures
22
Making a Weld
22
Welding Adjustment
22
Constant Voltage Welding
23
Pulse Welding
24
Pulse-On-Pulse™ (Gmaw-Pp)
24
Arc Gouging
25
Power Mode
26
Accessories
27
Optional Equipment
27
Factory Installed
27
Field Installed
27
Calibration Specification
28
Maintenance
28
Safety Precautions
28
Capacitor Discharge Procedure
28
Routine Maintenance
28
Periodic Maintenance
28
Troubleshooting
29
How to Use Troubleshooting Guide
29
Using the Status LED to Troubleshoot System Problems
30
Error Codes for the Powerwave
31
Troubleshooting Guide
32
Troubleshooting E
33
Wiring Diagram
37
Connection Diagram
37
Dimension Print
38
Lincoln Electric POWER WAVE 405 Operator's Manual (13 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0 MB
Table of Contents
Power Wave
1
Table of Contents
3
Safety
4
Installation and Operator Instructions
5
Electromagnetic Compatibility (EMC)
6
Power Wave 405 Technical Specifications
7
Sécurité
8
Installation Et Instructions D'utilisation
9
Compatibilité Electromagnétique (CEM)
10
Caractéristiques Techniques
11
Electrical Schematic, Schéma Electrique
12
Accessories, Accessoires
13
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