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Welding System
FLEXTEC 450
Lincoln Electric FLEXTEC 450 Manuals
Manuals and User Guides for Lincoln Electric FLEXTEC 450. We have
5
Lincoln Electric FLEXTEC 450 manuals available for free PDF download: Service Manual, Operator's Manual, Installation Instructions Manual
Lincoln Electric FLEXTEC 450 Service Manual (144 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 13 MB
Table of Contents
- Master for All Sections -
8
Electric and Magnetic Fields
2
ELECTRIC SHOCK Can Kill
3
Fumes and Gases
3
Safety
7
Table of Contents
8
Technical Specifications
10
Installation
10
Input Connection
13
Input Fuse and Supply Wire Considerations
13
Input Voltage Selection
13
Cable Connections
14
Recommended Electrode and Work Cable Sizes for Arc Welding
15
Control Cable Connections
15
Safety Precautions
18
Operation
19
Graphic Symbols that Appear on this Machine or in this Manual
19
Product Description
19
Recommended Processes and Equipment
20
Equipment Limitations
20
Case Front Control Descriptions
21
Power-Up Sequence
22
Common Welding Procedures
22
Basic Modes of Operation
23
Accessories
28
Visual Inspection
30
Routine Maintenance
30
Maintenance
30
Periodic Maintenance
30
Theory of Operation
34
General Description
35
Switch Board and Main Trans- Former
37
Output Section
38
Thermal Protection
40
Under/Over Voltage Protec- Tion
40
Protective Circuits
40
Pulse Width Modulation
41
Maximum Output
41
Minimum Output
41
Insulated Gate Bipolar Transistor (Igbt) Operation
42
- Troubleshooting and Repair
43
How to Use Troubleshooting Guide
44
Troubleshooting and Repair
44
PC Board Troubleshooting Procedures
45
Using the Status Led to Troubleshoot System Problems
46
Test Description
53
Materials Needed
53
ELECTRIC SHOCK Can Kill
56
Input Rectifier Test
57
Terminal Schematic
59
Fan and F.A.N. Circuit Test
61
T1 Transformer Test
65
T2 Transformer Test
69
Switch Board Test
73
Switch Board
74
Output Rectifier Test
79
ELECTRIC SHOCK Can Kill
80
Choke Test
81
Chassis Ground
82
Control Board Test
83
Error Logs
87
Display Board Test
89
Front View
90
Thermostat Test - Thermal Protection
91
Case Cover Removal and Replacement
95
Input Board Removal and Replacement
97
Input Board
98
Replacement Procedure
99
Control Board Removal and Replacement
101
Display Board Removal and Replacement
105
Switch Board Removal and Replacement
109
Output Rectifier Removal and Replacement
115
- Diagram Section
123
Electrical Diagrams
124
Wiring Diagram (Code 11626) (G6890
124
Wiring Diagram (Code 11754) (G6890-3
125
Schematic - Complete Machine (Code 11626) (G6462
126
Schematic - Complete Machine (Code 11754) (G6462-3
129
Schematic - Complete Machine (Code 11754) (G6462-3
130
Schematic - Control PC Board (G4767-2F1
131
Schematic - Control PC Board (G4767-2F1
133
Schematic - Control PC Board (G4767-2F1
134
Schematic - Control PC Board (G4767-2F1
135
Schematic - Control PC Board (G4767-2F1
136
Schematic - Control PC Board (G4767-2F1
137
Schematic - Switch PC Board (G6567-2F0
140
Schematic - Switch PC Board (G6567-2F0
141
Schematic - Input PC Board (M22617-2D0
144
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Lincoln Electric FLEXTEC 450 Operator's Manual (34 pages)
Lincoln Electric Welding System User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 5 MB
Table of Contents
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Table of Contents
7
>Cd1
8
Installation
8
Technical Specifications
8
Safety Precautions
10
Select Suitable Location
10
Lifting
10
Stacking
10
Environmental Limitations
10
Input and Grounding Connections
10
High Frequency Protection
10
Input Connection
11
Input Fuse and Supply Wire Considerations
11
Input Voltage Selection
11
Cable Connections
12
Recommended Electrode and Work Cable for Arc Welding
13
Output Cable Guidelines
13
CONTROL Cable CONNECTIONS
13
Safety Precautions
14
Operation
14
Graphic Symbols
14
Circuit Breaker
14
GRAPHIC Symbols that APPEAR on this MACHINE or in this MANUAL
15
Protective Ground
15
Product Description
15
Duty Cycle
15
Design Features
15
Recommended Processes and Equipment
16
Equipment Limitations
16
Common Equipment Packages
16
Case Front Controls
17
Case Back Controls
18
Power-Up Sequence
18
Common Welding Procedures
18
Weld Controls and Displays
18
Basic MODES of OPERATION
19
Options / Accessories
22
Options & Accessories
22
Accessories
22
Maintenance
23
Safety Precautions
23
Visual Inspection
23
Routine Maintenance
23
Periodic Maintenance
23
(53D9?>)B?E2
24
How to Use Troubleshooting Guide
24
Troubleshooting
25
Error Codes
26
USING the STATUS LED to Troubleshoot SYSTEM Problems
26
Dimension Print
29
Lincoln Electric FLEXTEC 450 Operator's Manual (42 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 7 MB
Table of Contents
Table of Contents
6
Installation
7
Technical Specifications
7
Safety Precautions
9
VRD™ (Voltage Reduction Device
9
Select Suitable Location
9
Lifting
9
Stacking
9
Environmental Limitations
9
Input and Grounding Connections
9
High Frequency Protection
9
Input Connection
10
Input Fuse and Supply Wire Considerations
11
Input Voltage Selection
11
Cable Connections
12
Recommended Electrode and Work Cable for Arc Welding
13
Output Cable Guidelines
13
Operation
19
Graphic Symbols
19
Product Description
19
Duty Cycle
19
Design Features
19
Recommended Processes and Equipment
20
Power-Up Sequence
22
Case Back Controls
22
Accessories
28
Options / Accessories
28
Maintenance
29
Safety Precautions
29
How to Use Troubleshooting Guide
30
Error Codes
34
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Lincoln Electric FLEXTEC 450 Operator's Manual (27 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2 MB
Table of Contents
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Fumes and Gases
3
Table of Contents
7
6?6C2=6D4C:ae:@? '64E:@?
8
General Description
8
Connector Kit Installation to Gun Cable
11
K466-1 &-8 Installation
11
Installation
11
K466-2 Installation
11
K466-3 Installation
11
K466-4 Installation
11
K466-5 Installation
12
Safety Precautions
11
Liner Installation
13
Connection to Feeder
14
Connection to Lincoln Feeders
14
Connection to Tweco Adapted Feeders
14
Connection to Miller Feeders
14
Connection to Hobart Feeders
14
Connection to L-Tec Adapted Feeders
15
Connection to Lincoln Wirematic, Hobart Series 2000 or SP100T Feeders
15
Connection to 10 Series Feeders
15
Contact Tip and Gas Nozzle Installation
14
Operation
16
Electrodes and Equipment
16
Making a Weld
16
Avoiding Wire Feeding Problems
16
Maintenance
17
Removal, Installation and Trimming Instructions for Magnum Liners
17
Gun Tubes and Nozzles
17
Gun Cables
17
Cable Cleaning
17
Gun Tube End Repair
17
Wire Feeder End Repair
19
How to Use Troubleshooting Guide
21
Step 2. POSSIBLE CAUSE
21
Troubleshooting
22
Lincoln Electric FLEXTEC 450 Installation Instructions Manual (8 pages)
Water Cooler Upgrade Kit
Brand:
Lincoln Electric
| Category:
Water Dispenser
| Size: 0 MB
Table of Contents
Table of Contents
1
Safety
1
General Description
1
Recommended Tools for Installation or Service
2
G3503-[ ] Installation or Service Tool Usage
2
G3503-[ ] Water Cooler Upgrade Kit Contents
2
Recommended Coolants
2
Installation Instructions
3
Replacing a G2725 Cooler with a G3503-[ ]
3
Removing and Installing the G3503-[ ] Cooler
4
G3503-[ ] Cooler Periodic Maintenance
5
G3503-[ ] Cooler Service
5
Parts List for Cooler (P261-K.2, -K.3)
6
Figure 1 (Specified Coolant Level)
8
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