LGMG S1212EII Manuals

Manuals and User Guides for LGMG S1212EII. We have 3 LGMG S1212EII manuals available for free PDF download: Service Manual, Operation And Safety Manual, Maintenance Manual

LGMG S1212EII Service Manual (219 pages)

Scissors Mobile Elevating Work Platform

Brand: LGMG | Category: Scissor Lifts | Size: 10 MB

Table of Contents
3
Foreword
7
Safety Notices
8
Safety and Environment
9
Terms and Definitions
11
Compliance
11
Before Maintenance
11
Workplace Requirements
11
Safety Precautions for Maintenance and Repair
11
Intended Use
12
Description
12
Product Introduction
15
Machine Parameters
17
S0607Ⅱ (S060702Wdq0Ch1000)Machine Parameters
17
S0607EⅡ (S060702WDT0CE1000) Machine Parameters
18
S0608Ⅱ (S060802Wdq0Ch1000)Machine Parameters
19
S0608EⅡ (S060802Wdq0Ce1000)Machine Parameters
20
S0808Ⅱ(S080802WDQ0CH1000) Machine Parameters
22
S0808EⅡ (S080802Wdq0Ce1000)Machine Parameters
23
S0812Ⅱ (S081202Wdq0Ch1000)Machine Parameters
24
S0812EⅡ (S081202Wdq0Ce1000)Machine Parameters
25
S1012Ⅱ (S101202Wdq0Ch1000)Machine Parameters
27
S1012EⅡ (S101202Wdq0Ce1000)Machine Parameters
28
S1212Ⅱ (S121202Wdq0Ch1000)Machine Parameters
29
S1212EⅡ (S121202Wdq0Ce1000)Machine Parameters
30
S1413Ⅱ (S141302Wdq0Ch1000)Machine Parameters
32
S1413EⅡ (S141302Wdq0Ce1000)Machine Parameters
33
Specification for Selection of Tightening Torque of the Lifting Platform
34
Service
39
Platform Control Unit
41
Removal of PCU
41
Installation of PCU
41
Platform Assembly
41
Removal of Platform Assembly
41
Installation of Platform Assembly
42
Folding of Platform Guardrail
43
Removal of Pedal
44
Installation of Pedal
44
Removal and Installation of Wheel Frame and Wheels
44
Installation of Wheel Frames and Wheels
45
Removal and Installation of Semi-Swing Gate
46
Installation of the Semi-Swing Gate
46
Fork Assembly
47
Removal of Third Fork
47
Third Layer Fork Assembly
50
Removal of Fourth Fork
56
Fourth Layer Fork Assembly
60
Removal of Fifth Layer Fork
68
Installation of Fifth Layer Fork
73
Removal of Six-Layer Fork
85
Installation of Sixth Layer Fork
90
Fork Slider Replacement
104
Battery Side Assembly
105
Left Lock Assembly
105
Assembly Horn and Buzzer
105
Assembly of Fuse Holder and DC Power Switch
106
Battery Assembly
106
Fuel Tank Side Assembly
107
Motor and Pump Assembly
107
Assembly of Power Unit
108
Assembly of Electrical Control Unit
108
Filter Assembly
108
Ground Controller Assembly
108
Assembly of MCU
109
Axle Assembly
109
Removal of Steering Cylinder
109
Removal of Steering Knuckle
110
Disassembly and Assembly of Walking Motor/Drive Motor
110
Disassembly and Assembly of Gear Pump
112
Removal and Installation of Hydraulic Tank
112
Brake Disc Disassembly
114
Assembly of Brake Release Valve
116
Other Components
116
Assembly of Work Indicator Lamp
116
Assembly of Inclination Switch
116
Assembly of Upper and Lower Limit Switches
117
Assembly of Pit Travel Switch
117
Assembly of Shaft Fixing Module
117
Assembling of Gas Spring, Connecting Rod and Welded Connecting Rod Assembly
118
Wheel Assembly
118
Valve
120
Installing the Spool
120
Scissor Lift Platform Control Valve(S0607Ⅱ、S0608Ⅱ、S0808Ⅱ)
120
Power Unit(S0607EⅡ)
121
Scissor Lift Platform Control Valve (0608EⅡ、0808EⅡ、S12EⅡ、S1413EⅡ)
122
Scissor Lift Platform Control Valve(S12Ⅱ)
123
Scissor Lift Platform Control Valve(S1413Ⅱ)
124
Lower Cylinder Valve Block Assembly
125
Ⅱ、S0808Eⅱ)
125
Lower Lift Cylinder Valve Block Assembly(S12Ⅱ、S12EⅡ、S1413Ⅱ、S1413EⅡ)
126
Upper Cylinder Valve Block Assembly(S1413Ⅱ、S1413EⅡ)
127
Commissioning
129
Basic Function Check
131
Hidden Danger Point Inspection
131
Testing Key Switch
132
Horn Test
133
Test Inclination Switch
133
Testing Emergency Stop Function
133
Testing Drive Speed
134
Testing the Function of Drive Brake
134
Testing Limit Switch and Pothole Protection Switch
135
Testing Platform Overload System
137
Test Emergency Lowering Cable
138
Test of Battery Charging
138
Pressure Parameter Test
140
Manual Release Valve Function Test (Hydraulic Drive)
141
One-Button Brake Release Function Test (Electric Drive)
141
Horizon Sensor Left and Right Inclination Test
142
Weighing Calibration
142
Overload Calibration
142
Maintenance
143
Checking the Battery
145
Check the Hydraulic Oil
148
Check the Wire
149
Check Tire and Hub
150
Checking Ventilation System of the Hydraulic Tank Cover
150
Inspect the Chassis Tray Lock
151
Inspection of Steering Knuckle
151
Replace the Hydraulic Tank Vent Cap
151
Checking Wear-Resistant Slider of Scissor Arm
151
Inspection and Replacement of Brushes
152
Replacing Hydraulic Tank Return Filter Element
153
Maintenance Items
155
Appendix
159
Appendix I Error Code
161
Appendix II Diagram of Common Hydraulic Part Symbols
165
Appendix Appendix III Diagram of Common Electrical Part Symbols
172
Appendix IV Pipeline Connection Table
176
Appendix V Electrical Schematic Diagram
189
Appendix VI Hydraulic Schematic Diagram
191
Appendix VII Harness
200
Appendix VIII ECU、PCU
217

LGMG S1212EII Operation And Safety Manual (105 pages)

Scissors Mobile Elevating Work Platform

Brand: LGMG | Category: Scissor Lifts | Size: 4 MB

Table of Contents
5
Chapter 1 Safety

9
- Description
  10
- Maintenance of Safety Signs and Decals
  10
- Workstation Safety
  10
- Battery Safety
  16
- Lock after each Use
  17
Chapter 2 Machine Nomenclature

19
Chapter 3 Controls

21
- Ground Controls
  21
- Key Switch
  21
- Emergency Stop Switch
  21
- Platform Controls
  22
- Horn Button
  22
- Lift Function Button
  22
- Display
  22
- Emergency Stop Switch
  22
- Drive/Lift Control Lever
  23
- Drive Speed Button
  23
- Drive Function Button
  23
- Steer Switch
  23
- Enabling Switch
  23
- Indoor Mode Button
  23
- Outdoor Mode Button
  24
Chapter 4 Pre-Operation Inspection

25
- Basic Principles
  25
- Pre-Operation Inspection
  25
Chapter 5 Workstation Inspection

27
- General Information
  27
- Workstation Inspection
  27
Chapter 6 Function Test

29
- General Information
  29
- Function Test
  29
- Tests from the Ground Controls
  29
- Test the Emergency Stop Switch
  30
- Test the Up/Down Functions
  30
- Emergency Lowering Function Test
  30
- Platform Controller Test
  30
- Horn Test
  30
- Lift Function and Function Enable Switch Test
  31
- Steering Test
  31
- Driving and Braking Function Test
  32
- Driving Function Test
  32
- Operation of Tilt Sensor Test
  33
- Pothole Guard Test
  33
Chapter 7 Operating Instructions

35
- General Information
  35
- Emergency Stop
  35
- Emergency Lowering
  35
- Operation from the Ground Controls
  36
- Platform Positioning
  36
- Operation from the Platform Controls
  36
- Steering
  36
- Drive
  36
- Drive Speed Option
  37
- Using Platform Controller to Drive the Machine on the Ground
  37
- Driving on a Slope
  38
- Using the Safety Prop
  38
- How to Stow the Guardrail
  39
- How to Erect the Guardrail
  40
- Extending and Retracting the Extending Platform Deck
  40
- Power Supply Switch
  40
- Error Codes
  42
Chapter 8 Transport and Lifting Instructions

49
- Releasing the Brake
  49
- Transport Safety
  51
- Loading the Machine with a Forklift
  52
- Lifting Precautions
  53
- Parking and Storage
  54
Chapter 9 Decals and Warning Labels

55
Chapter 10 Specifications

71
- Hydraulic Oil Specifications
  97
Chapter 11 Maintenance Schedule

99

LGMG S1212EII Maintenance Manual (63 pages)

Scissors Mobile Elevating Work Platform

Brand: LGMG | Category: Boom Lifts | Size: 1 MB

Table of Contents
5
Chapter 1 Maintenance

9
Chapter 2 Maintenance Schedules

33
- Battery Maintenance Schedule
  33
- Maintenance Schedule
  34
  - Routine Inspection and Maintenance Intervals
    34
  - Hydraulic Oil Selection and Specifications
    37
Chapter 3 Error Codes and Troubleshooting

39
- Error Codes
  39
- Troubleshooting Guide
  41
Chapter 4 Control System

45
- ECU Introduction
  45
- ECU Parameter Setting
  45
  - Parameter Adjustment
    45
  - Function Configuration
    48
  - Calibration Function
    49
  - Historical Fault Information
    52
  - About this Unit
    52
  - Status Monitoring
    53
- Introduction to Thermal Management Strategy of Lithium-Ion Battery
  54
  - Introduction
    54
  - Thermal Management Strategy
    54
Chapter 5 Schematics

57

LGMG Categories

Lifting Systems Boom Lifts Scissor Lifts Elevators Trucks

More LGMG Manuals

LGMG S1212EII Manuals

LGMG S1212EII Service Manual (219 pages)

Table of Contents

LGMG S1212EII Operation And Safety Manual (105 pages)

Table of Contents

Chapter 1 Safety

Chapter 2 Machine Nomenclature

Chapter 3 Controls

Chapter 4 Pre-Operation Inspection

Chapter 5 Workstation Inspection

Chapter 6 Function Test

Chapter 7 Operating Instructions

Chapter 8 Transport and Lifting Instructions

Chapter 9 Decals and Warning Labels

Chapter 10 Specifications

Chapter 11 Maintenance Schedule

LGMG S1212EII Maintenance Manual (63 pages)

Table of Contents

Chapter 1 Maintenance

Chapter 2 Maintenance Schedules

Chapter 3 Error Codes and Troubleshooting

Chapter 4 Control System

Chapter 5 Schematics

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LGMG Categories