Lenze ECSD 032 Series Manuals

Manuals and User Guides for Lenze ECSD 032 Series. We have 1 Lenze ECSD 032 Series manual available for free PDF download: Operating Instructions Manual

Lenze ECSD 032 Series Operating Instructions Manual (485 pages)

Axis module - Application

Brand: Lenze | Category: Control Unit | Size: 25 MB

Scope of Supply
5
Status Displays
5
Table of Contents
6
Preface and General Information
15
About These Operating Instructions
15
Conventions Used in this Manual
15
Terminology Used
16
Code Descriptions
17
Structure of the System Block Descriptions
18
Features of the Ecsxa Axis Module
19
Scope of Supply
20
Legal Regulations
21
System Block Introduction
22
System Blocks ˘ Principle
22
Node Numbers
23
Access Via System Variables
24
Access Via Absolute Addresses
25
Definition of the Inputs/Outputs
25
Integrate System Blocks into DDS
27
Signal Types and Scaling
28
Safety Instructions
29
General Safety and Application Notes for Lenze Controllers
29
Thermal Motor Monitoring
33
Forced Ventilated or Naturally Ventilated Motors
34
Self−Ventilated Motors
35
Residual Hazards
37
Motor Protection
38
Safety Instructions for the Installation According to UL
39
Notes Used
40
Application Notes
40
Technical Data
41
General Data and Operating Conditions
41
Rated Data
43
Current Characteristics
45
Increased Continuous Current Depending on the Control Factor
45
Device Protection by Current Derating
48
Mechanical Installation
49
Important Notes
49
Mounting with Fixing Rails (Standard Installation)
50
Dimensions
50
Mounting Steps
51
Mounting with Thermal Separation (Push−Through Technique)
52
Dimensions
53
Mounting Steps
55
Mounting in Cold−Plate Design
56
Ambient Conditions
56
Dimensions
57
Mounting Steps
58
Electrical Installation
59
Installation According to EMC (Installation of a Ce−Typical Drive System)
59
General Information
59
Power Terminals
62
Connection to the DC Bus (+UG, −UG)
65
Connection Plan for Mimimum Wiring with Internal Brake Resistor
67
Connection Plan for Mimimum Wiring with External Brake Resistor
69
Motor Connection
71
Motor Holding Brake Connection
72
Connection of an Ecsxk
74
Control Terminals
75
Cable Cross−Sections and Screw−Tightening Torques
78
Digital Inputs and Outputs
79
Analog Input
80
Safe Torque off
81
During Operation
83
Automation Interface (AIF)
90
Wiring of System Bus (CAN)
91
Wiring of the Feedback System
96
Resolver Connection
97
Encoder Connection
98
Digital Frequency Input/Output (Encoder Simulation)
101
Commissioning
103
Before You Start
103
Commissioning Steps (Overview)
104
Carrying out Basic Settings with GDC
105
Loading the Lenze Setting
107
Setting of Mains Data
108
Selecting the Function of the Charging Current Limitation
108
Setting the Voltage Thresholds
109
Entry of Motor Data for Lenze Motors
110
Holding Brake Configuration
112
Setting of the Feedback System for Position and Speed Control
113
Resolver as Position and Speed Encoder
114
Ttl/Sincos Encoder as Position and Speed Encoder
116
Ttl/Sincos Encoder as Position Encoder and Resolver as Speed Encoder
119
Absolute Value Encoder as Position and Speed Encoder
123
Absolute Value Encoder as Position Encoder and Resolver as Speed Encoder
126
Setting the Polarity of Digital Inputs and Outputs
130
Entry of Machine Parameters
131
Controller Enable (CINH = 0)
132
Operation with Motors from Other Manufacturers
133
Entering Motor Data Manually
133
Checking the Direction of Rotation of the Motor Feedback System
136
Adjusting Current Controller
137
Effecting Rotor Position Adjustment
139
Optimising the Drive Behaviour after Start
142
Speed Controller Adjustment
142
Adjustment of Field Controller and Field Weakening Controller
145
Resolver Adjustment
148
Parameter Setting
149
General Information
149
Parameter Setting with "Global Drive Control" (GDC)
150
Parameter Setting with the XT EMZ9371BC Keypad
151
Connecting the Keypad
151
Description of the Display Elements
152
Description of the Function Keys
154
Changing and Saving Parameters
155
System Bus (CAN / CAN−AUX) Configuration
156
Setting the CAN Node Address and Baud Rate
156
Settings Via DIP Switch
157
Node Address Setting
157
Settings Via Codes
159
Individual Addressing
161
Determining the Boot−Up Master for the Drive System
163
Setting the Boot−Up Time/Cycle Time
164
Reset Node
166
Axis Synchronisation (CAN Synchronisation)
167
Monitoring of the Synchronisation (Sync Time Slot)
170
Axis Synchronisation Via CAN
171
Axis Synchronisation Via Terminal X6/DI1
172
Node Guarding
173
CAN Management
175
Mapping Indices to Codes
176
Functional Principle
177
Diagnostics Codes
178
CAN Bus Status (C0359/C2459)
178
CAN Telegram Counter (C0360/2460)
179
CAN Bus Load (C0361/2461)
180
Remote Parameterisation (Gateway Function)
181
Configuring the AIF Interface (X1)
183
CAN Baud Rate
183
CAN Boot up (AIF)
184
Node Address (Node ID)
185
Identifiers of the Process Data Objects
186
Individual Identifier Assignment
187
Display of the Identifier Set
188
Cycle Time (XCAN1_OUT
189
Synchronisation
191
XCAN Sync Response
191
XCAN Sync Identifier
191
XCAN Sync Tx Transmission Cycle
192
Reset Node
192
Monitoring
193
Time Monitoring for XCAN1_IN
193
Bus off
194
Operating Status of AIF Interface
196
Monitoring Functions
197
Fault Responses
198
Overview of Monitoring Functions
199
Configuring Monitoring Functions
203
Monitoring Times for Process Data Input Objects
203
Time−Out Monitoring for Activated Remote Parameterisation
205
Short Circuit Monitoring (OC1)
206
Earth Fault Monitoring (OC2)
206
Motor Temperature Monitoring (OH3, OH7)
207
Heatsink Temperature Monitoring (OH, OH4)
209
Monitoring of Internal Device Temperature (OH1, OH5)
210
Function Monitoring of Thermal Sensors (H10, H11)
211
Current Load of Controller (I X T Monitoring: OC5, OC7)
212
Current Load of Motor (I2 X T Monitoring: OC6, OC8)
215
DC−Bus Voltage Monitoring (OU, LU)
219
Voltage Supply Monitoring − Control Electronics (U15)
222
Motor Phase Failure Monitoring (LP1)
222
Monitoring of the Resolver Cable (Sd2)
223
Motor Temperature Sensor Monitoring (Sd6)
224
Monitoring of the Absolute Value Encoder Initialisation (Sd7)
225
Sin/Cos Signal Monitoring (Sd8)
226
Monitoring of the Speed System Deviation (Nerr)
227
Monitoring of Max. System Speed (NMAX)
228
Monitoring of the Rotor Position Adjustment (PL)
229
Diagnostics
230
Diagnostics with Global Drive Control (GDC)
230
Diagnostics with Global Drive Oscilloscope (GDO)
231
GDO Buttons
232
Diagnostics with the XT EMZ9371BC Keypad
233
Diagnostics with Pcan−View
234
Monitoring of Telegram Traffic on the CAN Bus
234
Setting All CAN Nodes to the "Operational" Status
236
Troubleshooting and Fault Elimination
237
Fault Analysis
237
Malfunction of the Drive
242
Fault Messages
243
Fault Messages Causes and Remedies
247
System Blocks
256
Aif_Io_Management (Node Number 161)
256
System Variables
257
Aif1_Io_Automationinterface (Node Number 41)
260
Inputs_Aif1
260
Aif2_Io_Automationinterface (Node Number 42)
268
Inputs_Aif2
268
Outputs_Aif2
270
Aif3_Io_Automationinterface (Node Number 43)
272
Inputs_Aif3
272
Outputs_Aif3
274
ANALOG1_IO (Node Number 11)
276
Can_Management (Node Number 101)
278
Status Messages
281
CAN3_IO (Node Number 33)
295
Inputs_Can3
298
Outputs_Can3
299
Canaux_Management (Node Number 111)
300
Inputs_Canaux_Management
301
System Variables
301
Outputs_Canaux_Management
301
Executing a Reset Node
302
Define Instant of Transmission for Canaux2_Out/Canaux3_Out
302
Status Messages
303
Canaux1_Io (Node Number 34)
304
Inputs_Canaux1
307
Outputs_Canaux1
308
Canaux2_Io (Node Number 35)
310
Inputs_Canaux2
313
Outputs_Canaux2
314
Canaux3_Io (Node Number 36)
315
Inputs_Canaux3
318
Outputs_Canaux3
319
Dctrl_Drivecontrol (Node Number 121)
320
Inputs_Dctrl
322
Outputs_Dctrl
324
Quick Stop (QSP)
325
Operation Inhibit (DISABLE)
326
Controller Inhibit (CINH)
326
Setting TRIP (TRIP−SET)
327
Resetting TRIP (TRIP−RESET)
327
Display of Digital Status Signals
328
Device Status
329
TRIP Status (Dctrl_Bexternalfault_B)
330
Transfer of the Status/Control Word Via AIF
330
Dfin_Io_Digitalfrequency (Node Number 21)
332
Inputs_Dfin
332
Transfer Function
335
Dfout_Io_Digitalfrequency (Node Number 22)
339
Inputs_Dfout / Outputs_Dfout
339
DIGITAL_IO (Node Number 1)
344
Inputs_Digital (Digital Inputs)
344
Outputs_Digital (Digital Outputs)
346
Terminal Assignment
347
Fcode_Freecode (Node Number 141)
348
Mctrl_Motorcontrol (Node Number 131)
352
Inputs_Mctrl
353
Outputs_Mctrl
355
Torque Setpoint / Additional Torque Setpoint
356
Torque Limitation
357
Setting Maximum Speed
358
Speed Setpoint Limitation
359
Torque Control with Speed Limitation
360
Parameterising Phase Controllers
361
Quick Stop (QSP)
362
Manual Field Weakening
363
Switching Frequency Changeover
364
Touch Probe (TP)
365
Adjusting the Motor Data
367
Monitoring
370
Osc_Oscilloscope (Node Number 60)
372
SYSTEM_FLAGS (System Flags, Node Number 151)
373
Inputs SYSTEM_FLAGS
373
Outputs SYSTEM_FLAGS
374
Appendix
375
PLC Functionality
375
Extendability / Networking
376
Memories
377
Retain Memory
377
Persistent Memory
378
Temporary Codes
381
System Program Organisation Units
384
Code Table
385
Table of Attributes
432
General Information about the System Bus (CAN)
441
Structure of the CAN Data Telegram
442
Communication Phases of the CAN Network (NMT)
443
State Transitions
444
Process Data Transfer
448
Parameter Data Transfer
454
Writing Parameters
458
Addressing of the Parameter and Process Data Objects
459
Overview of Accessories
461
Connector Sets
461
Brake Resistor
463
Mains Chokes
466
RFI Filters
467
Index
468

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