Lenze ECSCA Series Manuals

Manuals and User Guides for Lenze ECSCA Series. We have 3 Lenze ECSCA Series manuals available for free PDF download: Operating Instructions Manual, Mounting Instructions

Lenze ECSCA Series Operating Instructions Manual (485 pages)

Axis module - Application

Brand: Lenze | Category: Control Unit | Size: 25 MB

Scope of Supply
5
Status Displays
5
Table of Contents
6
Preface and General Information
15
About These Operating Instructions
15
Conventions Used in this Manual
15
Terminology Used
16
Code Descriptions
17
Structure of the System Block Descriptions
18
Features of the Ecsxa Axis Module
19
Scope of Supply
20
Legal Regulations
21
System Block Introduction
22
System Blocks ˘ Principle
22
Node Numbers
23
Access Via System Variables
24
Access Via Absolute Addresses
25
Definition of the Inputs/Outputs
25
Integrate System Blocks into DDS
27
Signal Types and Scaling
28
Safety Instructions
29
General Safety and Application Notes for Lenze Controllers
29
Thermal Motor Monitoring
33
Forced Ventilated or Naturally Ventilated Motors
34
Self−Ventilated Motors
35
Residual Hazards
37
Motor Protection
38
Safety Instructions for the Installation According to UL
39
Notes Used
40
Application Notes
40
Technical Data
41
General Data and Operating Conditions
41
Rated Data
43
Current Characteristics
45
Increased Continuous Current Depending on the Control Factor
45
Device Protection by Current Derating
48
Mechanical Installation
49
Important Notes
49
Mounting with Fixing Rails (Standard Installation)
50
Dimensions
50
Mounting Steps
51
Mounting with Thermal Separation (Push−Through Technique)
52
Dimensions
53
Mounting Steps
55
Mounting in Cold−Plate Design
56
Ambient Conditions
56
Dimensions
57
Mounting Steps
58
Electrical Installation
59
Installation According to EMC (Installation of a Ce−Typical Drive System)
59
General Information
59
Power Terminals
62
Connection to the DC Bus (+UG, −UG)
65
Connection Plan for Mimimum Wiring with Internal Brake Resistor
67
Connection Plan for Mimimum Wiring with External Brake Resistor
69
Motor Connection
71
Motor Holding Brake Connection
72
Connection of an Ecsxk
74
Control Terminals
75
Cable Cross−Sections and Screw−Tightening Torques
78
Digital Inputs and Outputs
79
Analog Input
80
Safe Torque off
81
During Operation
83
Automation Interface (AIF)
90
Wiring of System Bus (CAN)
91
Wiring of the Feedback System
96
Resolver Connection
97
Encoder Connection
98
Digital Frequency Input/Output (Encoder Simulation)
101
Commissioning
103
Before You Start
103
Commissioning Steps (Overview)
104
Carrying out Basic Settings with GDC
105
Loading the Lenze Setting
107
Setting of Mains Data
108
Selecting the Function of the Charging Current Limitation
108
Setting the Voltage Thresholds
109
Entry of Motor Data for Lenze Motors
110
Holding Brake Configuration
112
Setting of the Feedback System for Position and Speed Control
113
Resolver as Position and Speed Encoder
114
Ttl/Sincos Encoder as Position and Speed Encoder
116
Ttl/Sincos Encoder as Position Encoder and Resolver as Speed Encoder
119
Absolute Value Encoder as Position and Speed Encoder
123
Absolute Value Encoder as Position Encoder and Resolver as Speed Encoder
126
Setting the Polarity of Digital Inputs and Outputs
130
Entry of Machine Parameters
131
Controller Enable (CINH = 0)
132
Operation with Motors from Other Manufacturers
133
Entering Motor Data Manually
133
Checking the Direction of Rotation of the Motor Feedback System
136
Adjusting Current Controller
137
Effecting Rotor Position Adjustment
139
Optimising the Drive Behaviour after Start
142
Speed Controller Adjustment
142
Adjustment of Field Controller and Field Weakening Controller
145
Resolver Adjustment
148
Parameter Setting
149
General Information
149
Parameter Setting with "Global Drive Control" (GDC)
150
Parameter Setting with the XT EMZ9371BC Keypad
151
Connecting the Keypad
151
Description of the Display Elements
152
Description of the Function Keys
154
Changing and Saving Parameters
155
System Bus (CAN / CAN−AUX) Configuration
156
Setting the CAN Node Address and Baud Rate
156
Settings Via DIP Switch
157
Node Address Setting
157
Settings Via Codes
159
Individual Addressing
161
Determining the Boot−Up Master for the Drive System
163
Setting the Boot−Up Time/Cycle Time
164
Reset Node
166
Axis Synchronisation (CAN Synchronisation)
167
Monitoring of the Synchronisation (Sync Time Slot)
170
Axis Synchronisation Via CAN
171
Axis Synchronisation Via Terminal X6/DI1
172
Node Guarding
173
CAN Management
175
Mapping Indices to Codes
176
Functional Principle
177
Diagnostics Codes
178
CAN Bus Status (C0359/C2459)
178
CAN Telegram Counter (C0360/2460)
179
CAN Bus Load (C0361/2461)
180
Remote Parameterisation (Gateway Function)
181
Configuring the AIF Interface (X1)
183
CAN Baud Rate
183
CAN Boot up (AIF)
184
Node Address (Node ID)
185
Identifiers of the Process Data Objects
186
Individual Identifier Assignment
187
Display of the Identifier Set
188
Cycle Time (XCAN1_OUT
189
Synchronisation
191
XCAN Sync Response
191
XCAN Sync Identifier
191
XCAN Sync Tx Transmission Cycle
192
Reset Node
192
Monitoring
193
Time Monitoring for XCAN1_IN
193
Bus off
194
Operating Status of AIF Interface
196
Monitoring Functions
197
Fault Responses
198
Overview of Monitoring Functions
199
Configuring Monitoring Functions
203
Monitoring Times for Process Data Input Objects
203
Time−Out Monitoring for Activated Remote Parameterisation
205
Short Circuit Monitoring (OC1)
206
Earth Fault Monitoring (OC2)
206
Motor Temperature Monitoring (OH3, OH7)
207
Heatsink Temperature Monitoring (OH, OH4)
209
Monitoring of Internal Device Temperature (OH1, OH5)
210
Function Monitoring of Thermal Sensors (H10, H11)
211
Current Load of Controller (I X T Monitoring: OC5, OC7)
212
Current Load of Motor (I2 X T Monitoring: OC6, OC8)
215
DC−Bus Voltage Monitoring (OU, LU)
219
Voltage Supply Monitoring − Control Electronics (U15)
222
Motor Phase Failure Monitoring (LP1)
222
Monitoring of the Resolver Cable (Sd2)
223
Motor Temperature Sensor Monitoring (Sd6)
224
Monitoring of the Absolute Value Encoder Initialisation (Sd7)
225
Sin/Cos Signal Monitoring (Sd8)
226
Monitoring of the Speed System Deviation (Nerr)
227
Monitoring of Max. System Speed (NMAX)
228
Monitoring of the Rotor Position Adjustment (PL)
229
Diagnostics
230
Diagnostics with Global Drive Control (GDC)
230
Diagnostics with Global Drive Oscilloscope (GDO)
231
GDO Buttons
232
Diagnostics with the XT EMZ9371BC Keypad
233
Diagnostics with Pcan−View
234
Monitoring of Telegram Traffic on the CAN Bus
234
Setting All CAN Nodes to the "Operational" Status
236
Troubleshooting and Fault Elimination
237
Fault Analysis
237
Malfunction of the Drive
242
Fault Messages
243
Fault Messages Causes and Remedies
247
System Blocks
256
Aif_Io_Management (Node Number 161)
256
System Variables
257
Aif1_Io_Automationinterface (Node Number 41)
260
Inputs_Aif1
260
Aif2_Io_Automationinterface (Node Number 42)
268
Inputs_Aif2
268
Outputs_Aif2
270
Aif3_Io_Automationinterface (Node Number 43)
272
Inputs_Aif3
272
Outputs_Aif3
274
ANALOG1_IO (Node Number 11)
276
Can_Management (Node Number 101)
278
Status Messages
281
CAN3_IO (Node Number 33)
295
Inputs_Can3
298
Outputs_Can3
299
Canaux_Management (Node Number 111)
300
Inputs_Canaux_Management
301
System Variables
301
Outputs_Canaux_Management
301
Executing a Reset Node
302
Define Instant of Transmission for Canaux2_Out/Canaux3_Out
302
Status Messages
303
Canaux1_Io (Node Number 34)
304
Inputs_Canaux1
307
Outputs_Canaux1
308
Canaux2_Io (Node Number 35)
310
Inputs_Canaux2
313
Outputs_Canaux2
314
Canaux3_Io (Node Number 36)
315
Inputs_Canaux3
318
Outputs_Canaux3
319
Dctrl_Drivecontrol (Node Number 121)
320
Inputs_Dctrl
322
Outputs_Dctrl
324
Quick Stop (QSP)
325
Operation Inhibit (DISABLE)
326
Controller Inhibit (CINH)
326
Setting TRIP (TRIP−SET)
327
Resetting TRIP (TRIP−RESET)
327
Display of Digital Status Signals
328
Device Status
329
TRIP Status (Dctrl_Bexternalfault_B)
330
Transfer of the Status/Control Word Via AIF
330
Dfin_Io_Digitalfrequency (Node Number 21)
332
Inputs_Dfin
332
Transfer Function
335
Dfout_Io_Digitalfrequency (Node Number 22)
339
Inputs_Dfout / Outputs_Dfout
339
DIGITAL_IO (Node Number 1)
344
Inputs_Digital (Digital Inputs)
344
Outputs_Digital (Digital Outputs)
346
Terminal Assignment
347
Fcode_Freecode (Node Number 141)
348
Mctrl_Motorcontrol (Node Number 131)
352
Inputs_Mctrl
353
Outputs_Mctrl
355
Torque Setpoint / Additional Torque Setpoint
356
Torque Limitation
357
Setting Maximum Speed
358
Speed Setpoint Limitation
359
Torque Control with Speed Limitation
360
Parameterising Phase Controllers
361
Quick Stop (QSP)
362
Manual Field Weakening
363
Switching Frequency Changeover
364
Touch Probe (TP)
365
Adjusting the Motor Data
367
Monitoring
370
Osc_Oscilloscope (Node Number 60)
372
SYSTEM_FLAGS (System Flags, Node Number 151)
373
Inputs SYSTEM_FLAGS
373
Outputs SYSTEM_FLAGS
374
Appendix
375
PLC Functionality
375
Extendability / Networking
376
Memories
377
Retain Memory
377
Persistent Memory
378
Temporary Codes
381
System Program Organisation Units
384
Code Table
385
Table of Attributes
432
General Information about the System Bus (CAN)
441
Structure of the CAN Data Telegram
442
Communication Phases of the CAN Network (NMT)
443
State Transitions
444
Process Data Transfer
448
Parameter Data Transfer
454
Writing Parameters
458
Addressing of the Parameter and Process Data Objects
459
Overview of Accessories
461
Connector Sets
461
Brake Resistor
463
Mains Chokes
466
RFI Filters
467
Index
468

Lenze ECSCA Series Operating Instructions Manual (483 pages)

Axis module ? Application

Brand: Lenze | Category: Control Unit | Size: 3 MB

Table of Contents
5
1 Preface and General Information

14
- About These Operating Instructions
  14
- Features of the Ecsxa Axis Module
  18
- Scope of Supply
  19
- Legal Regulations
  20
- System Block Introduction
  21
  - System Blocks ˘ Principle
    21
  - Node Numbers
    22
  - Access Via System Variables
    23
  - Access Via Absolute Addresses
    24
  - Definition of the Inputs/Outputs
    24
  - Integrate System Blocks into DDS
    26
  - Signal Types and Scaling
    27
2 Safety Instructions

28
3 Technical Data

40
4 Mechanical Installation

48
- Important Notes
  48
- Mounting with Fixing Rails (Standard Installation)
  49
  - Dimensions
    49
  - Mounting Steps
    50
- Mounting with Thermal Separation (Push−Through Technique)
  51
  - Dimensions
    52
  - Mounting Steps
    54
- Mounting in Cold−Plate Design
  55
  - Dimensions
    56
  - Mounting Steps
    57
5 Electrical Installation

58
6 Commissioning

102
7 Parameter Setting

148
8 System Bus (CAN / CAN−AUX) Configuration

155
- Setting the CAN Node Address and Baud Rate
  155
  - Settings Via DIP Switch
    156
  - Settings Via Codes
    158
- Individual Addressing
  160
- Determining the Boot−Up Master for the Drive System
  162
- Setting the Boot−Up Time/Cycle Time
  163
- Reset Node
  165
- Axis Synchronisation (CAN Synchronisation)
  166
- Node Guarding
  172
- CAN Management
  174
- Mapping Indices to Codes
  175
- Diagnostics Codes
  177
  - CAN Bus Status (C0359/C2459)
    177
  - CAN Telegram Counter (C0360/2460)
    178
  - CAN Bus Load (C0361/2461)
    179
- Remote Parameterisation (Gateway Function)
  180
9 Configuring the AIF Interface (X1)

182
- CAN Baud Rate
  182
- CAN Boot up (AIF)
  183
- Node Address (Node ID)
  184
- Identifiers of the Process Data Objects
  185
  - Individual Identifier Assignment
    186
  - Display of the Identifier Set
    187
- Cycle Time (XCAN1_OUT
  188
- Synchronisation
  190
  - XCAN Sync Response
    190
  - XCAN Sync Identifier
    190
  - XCAN Sync Tx Transmission Cycle
    191
- Reset Node
  191
- Monitoring
  192
  - Time Monitoring for XCAN1_IN
    192
  - Bus off
    193
- Operating Status of AIF Interface
  195
10 Monitoring Functions

196
11 Diagnostics

229
12 Troubleshooting and Fault Elimination

236
- Fault Analysis
  236
  - Fault Analysis Via LECOM Status Words (C0150/C0155)
    239
- Malfunction of the Drive
  241
- Fault Messages
  242
  - Causes and Remedies
    246
  - Reset Fault Messages (TRIP−RESET)
    254
13 System Blocks

255
- Aif_Io_Management (Node Number 161)
  255
  - Outputs_Aif_Management
    258
- Aif1_Io_Automationinterface (Node Number 41)
  259
  - Inputs_Aif1
    259
  - Outputs_Aif1
    264
- Aif2_Io_Automationinterface (Node Number 42)
  267
  - Inputs_Aif2
    267
  - Outputs_Aif2
    270
- Aif3_Io_Automationinterface (Node Number 43)
  271
  - Inputs_Aif3
    271
  - Outputs_Aif3
    273
- ANALOG1_IO (Node Number 11)
  275
- Can_Management (Node Number 101)
  277
- Can_Synchronization (Node Number 102)
  281
- CAN1_IO (Node Number 31)
  283
- CAN2_IO (Node Number 32)
  289
- CAN3_IO (Node Number 33)
  294
  - Inputs_Can3
    297
  - Outputs_Can3
    298
- Canaux_Management (Node Number 111)
  299
  - Inputs_Canaux_Management
    300
  - Outputs_Canaux_Management
    300
  - Executing a Reset Node
    301
  - Define Instant of Transmission for Canaux2_Out/Canaux3_Out
    301
  - Status Messages
    302
- Canaux1_Io (Node Number 34)
  303
  - Inputs_Canaux1
    306
  - Outputs_Canaux1
    307
- Canaux2_Io (Node Number 35)
  309
  - Inputs_Canaux2
    312
  - Outputs_Canaux2
    313
- Canaux3_Io (Node Number 36)
  314
  - Inputs_Canaux3
    317
  - Outputs_Canaux3
    318
- Dctrl_Drivecontrol (Node Number 121)
  319
  - Inputs_Dctrl
    321
  - Outputs_Dctrl
    323
  - Quick Stop (QSP)
    324
  - Operation Inhibit (DISABLE)
    325
  - Controller Inhibit (CINH)
    325
  - Setting TRIP (TRIP−SET)
    326
  - Resetting TRIP (TRIP−RESET)
    326
  - Display of Digital Status Signals
    327
  - Device Status
    328
  - TRIP Status (Dctrl_Bexternalfault_B)
    329
  - Transfer of the Status/Control Word Via AIF
    329
- Dfin_Io_Digitalfrequency (Node Number 21)
  331
  - Inputs_Dfin
    331
- Dfout_Io_Digitalfrequency (Node Number 22)
  338
  - Inputs_Dfout / Outputs_Dfout
    338
- DIGITAL_IO (Node Number 1)
  343
  - Inputs_Digital (Digital Inputs)
    343
  - Outputs_Digital (Digital Outputs)
    345
- Fcode_Freecode (Node Number 141)
  347
- Mctrl_Motorcontrol (Node Number 131)
  351
  - Inputs_Mctrl
    352
  - Outputs_Mctrl
    354
  - Torque Setpoint / Additional Torque Setpoint
    355
  - Torque Limitation
    356
  - Setting Maximum Speed
    357
  - Speed Setpoint Limitation
    358
  - Torque Control with Speed Limitation
    359
  - Parameterising Phase Controllers
    360
  - Quick Stop (QSP)
    361
  - Manual Field Weakening
    362
  - Switching Frequency Changeover
    363
  - Touch Probe (TP)
    364
  - Adjusting the Motor Data
    366
  - Monitoring
    369
- Osc_Oscilloscope (Node Number 60)
  371
- SYSTEM_FLAGS (System Flags, Node Number 151)
  372
  - Inputs SYSTEM_FLAGS
    372
  - Outputs SYSTEM_FLAGS
    373
14 Appendix

374
- PLC Functionality
  374
- Extendability / Networking
  375
- Memories
  376
  - Retain Memory
    376
    
    Persistent Memory
    377
  - Download of Various Data Items
    379
  - Temporary Codes
    380
    
    RAM Memory Access Via Codes
    381
- System Program Organisation Units
  383
- Code Table
  384
- Table of Attributes
  431
- General Information about the System Bus (CAN)
  440
- Overview of Accessories
  460
  - Connector Sets
    460
  - Components for Operation and Communication
    461
  - Brake Resistor
    462
  - Mains Chokes
    465
  - RFI Filters
    466
15 Index

467

Lenze ECSCA Series Mounting Instructions (214 pages)

Axis module in cold plate design

Brand: Lenze | Category: Servo Drives | Size: 1 MB

Deutsch

7
English

77
- 1 About this Documentation
  
  78
- 2 Safety Instructions
  
  79
- 3 Technical Data
  
  94
  - General Data and Operating Conditions
    94
  - Rated Data
    97
- 4 Mechanical Installation
  
  99
  - Important Notes
    99
  - Mounting in Cold−Plate Design
    100
    
    Dimensions
    101
    
    Mounting Steps
    102
- 5 Electrical Installation
  
  103
  - Installation According to EMC (Installation of a Ce−Typical Drive System)
    103
  - Power Terminals
    106
    
    Connection to the DC Bus (+UG, −UG)
    110
    
    Motor Connection
    114
    
    Motor Holding Brake Connection
    115
  - Control Terminals
    117
    
    Digital Inputs and Outputs
    121
    
    Analog Input
    122
    
    Safe Torque off
    124
  - Wiring of System Bus (CAN)
    130
  - Wiring of the Feedback System
    134
    
    Resolver Connection
    135
    
    Encoder Connection
    136
    
    Digital Frequency Input/Output (Encoder Simulation)
    140
- 6 Installation Check
  
  143
Français

147
- 1 Présentation du Document
  
  148
- 2 Consignes de Sécurité
  
  149
- 3 Spécifications Techniques
  
  164
  - Caractéristiques Générales Et Conditions D'utilisation
    164
  - Caractéristiques Assignées
    167
- 4 Installation Mécanique
  
  169
  - Remarques Importantes
    169
  - Montage Sur Semelle de Refroidissement
    170
    
    Cotes
    171
    
    Opérations de Montage
    172
- 5 Installation Électrique
  
  174
  - Câblage Conforme CEM (Installation D'un Système D'entraînement CE)
    174
  - Partie Puissance
    177
    
    Raccordement du Bus CC (+UG, −UG)
    181
    
    Raccordement du Moteur
    184
    
    Raccordement du Frein de Parking
    185
  - Partie Commande
    187
    
    Entrées Et Sorties Numériques
    191
    
    Entrée Analogique
    192
    
    Absence Sûre de Couple
    194
  - Câblage du Bus Système (CAN)
    200
  - Câblage du Système de Bouclage
    204
    
    Raccordement du Résolveur
    205
    
    Raccordement du Codeur
    206
    
    Entrée/Sortie Fréquence Maître (Émulation Codeur)
    210
- 6 Vérification de L'installation
  
  213

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Lenze ECSCA Series Operating Instructions Manual (485 pages)

Table of Contents

Lenze ECSCA Series Operating Instructions Manual (483 pages)

Table of Contents

1 Preface and General Information

2 Safety Instructions

3 Technical Data

4 Mechanical Installation

5 Electrical Installation

6 Commissioning

7 Parameter Setting

8 System Bus (CAN / CAN−AUX) Configuration

9 Configuring the AIF Interface (X1)

10 Monitoring Functions

11 Diagnostics

12 Troubleshooting and Fault Elimination

13 System Blocks

14 Appendix

15 Index

Lenze ECSCA Series Mounting Instructions (214 pages)

Table of Contents

Deutsch

1 Über diese Dokumentation

2 Sicherheitshinweise

3 Technische Daten

4 Mechanische Installation

5 Elektrische Installation

6 Installation Überprüfen

English

1 About this Documentation

2 Safety Instructions

3 Technical Data

4 Mechanical Installation

5 Electrical Installation

6 Installation Check

Français

1 Présentation du Document

2 Consignes de Sécurité

3 Spécifications Techniques

4 Installation Mécanique

5 Installation Électrique

6 Vérification de L'installation

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