User Manuals: LELY ASTRONAUT A3 Next Milking Robot

Manuals and User Guides for LELY ASTRONAUT A3 Next Milking Robot. We have 2 LELY ASTRONAUT A3 Next Milking Robot manuals available for free PDF download: Operator's Manual

LELY ASTRONAUT A3 Next Operator's Manual (192 pages)

Milking Robot

Brand: LELY | Category: Farm Equipment | Size: 19 MB

Table of Contents
11
Introduction
17
Safety
19
Introduction
19
Signal Words
19
Safety Instructions
20
General Safety
20
Electrical Safety
21
Installation Safety
21
Operating Safety
21
Maintenance Safety
22
Safety Decals
23
Safety Decal Messages
23
Maintenance of Safety Decals
28
Installation of Safety Decals
28
Emergency Stop Buttons
29
Specifications
31
Milking Robot
31
Compressor Unit
31
Milk Quality Control System MQC-C (Option)
32
Description and Operation
33
Introduction
33
Component Description
33
Box
33
Cow Identification System
35
Feeding System
35
Covers and Doors
36
Robot Arm System
37
Milking System
38
Milk Quality Control System MQC-C (Option)
41
Cleaning System
44
Support Systems
47
Operation
50
Milking Process
50
Milk Transport
50
Milk Sampling
53
Milk Quality Control
54
Feeding
57
Cleaning
57
Alarm System
61
User Interfaces
62
X-Link Control Panel
62
Crs
70
PC with the T4C Farm Management Software
80
Installation
81
MQC-C (Option)
81
Removal of the Processor and the Sampler
81
Installation of the Processor and the Sampler
82
Operating Instructions
87
Start up and Reset
87
Put the Milking Robot in Operation with the X-Link
87
Take the Milking Robot(S) out of Operation
87
Reset the Milking Robot
88
Calibrate the Robot Arm
89
Milking
89
First Milking
89
Interrupt a Visit
94
Interrupt Pre-Treatment
95
Reconnect the Teat Cups
95
Prolong Milking
95
Interrupt Post Treatment
95
Cleaning
96
Start a Cleaning or Rinse with the CRS
96
Start a Cleaning with the X-Link
96
Cancel a Rinse with the X-Link
97
Robot Arm
97
Move the Robot Arm to the Home Position
97
Move the Robot Arm to the Service Position
97
Extra Feed
99
Switch on Extra Feed
99
Switch off Extra Feed
99
Reset a M4Use Bucket When Emptied
99
Empty the Milk Tank
100
Sampling
100
Connect the Shuttle
100
Change Sample Rack
101
Stop Sampling
102
Alarm Handling
103
Confirm Alarms
103
List Active Alarms
103
Display the History of Alarms
103
Clear Active Alarms
104
Suppress Active Alarms
104
Display the Event History
104
View the MQC-C Attention List (Option)
105
Examine the Attention List in T4C
105
Maintenance
107
Introduction
107
Preventive Maintenance Schedule (Farmer)
108
Preparation
110
Switch off the Milking Robot
110
Switch on the Milking Robot
110
Covers and Doors
112
Remove or Install the Covers on the Robot Arm Side
112
Open the Multiple Function Box
117
Close the Multiple Function Box
117
Remove or Install the Lower Arm Cover
118
Remove or Install the Mothership Cover
118
Box
119
Feeding System
120
Clean the Feeding System
120
Calibrate the Feed Portion
123
Robot Arm Systems
124
Clean the Bleed Holes
124
Clean the Outside of the Teat Cups
125
Examine the Cup Cords
126
Examine the Teat Cup Sleeves
127
Examine the Cup Centring
128
Replace the Cup Cords
129
Clean the Robot Arm and the Box
133
Clean the Stds Screen
133
Milking System
134
Examine the Teat Cup Liners
134
Replace the Teat Cup Liners
135
Milk Transport System
142
Examine the Twin Tubes
142
Shorten the Twin Tubes
143
Replace the Filter Element of the Single Filter
146
Replace the Filter Element of the Twin Filter
148
Cleaning Systems
149
Confirm the Availability of Astri-TDS
149
Confirm the Use of the Correct Astri-Products
149
Examine the Cleaning Brushes
150
Replace the Cleaning Brushes
151
Support Systems
152
Examine the Air Compressor and the Air Dryer
152
Examine the Vacuum Pump Oil Level
152
Clean the Exterior of the Vacuum Pump
153
Control Systems
155
Examine the Attention Alarms
155
Examine the Attention List
155
Examine the Robot Performance List
156
Clean the Touch Screen of the X-Link
156
Test and Adjustment
157
Covers and Doors
157
Box
157
Feeding System
157
Calibrate the Feed Portion
157
Robot Arm System
158
Shorten the Cup Cords
158
Milking System
161
Milk Transport System
162
Manually Add a Cow for Calving
162
Manually Add a Cow for Dry off
163
Manually Add the Milk Separation of a Cow
165
Cleaning Systems
167
Test the Spray Beam of the Teat Disinfection Nozzle
167
Test the Spray Beam of the Disinfection Nozzle for the Cleaning Brushes
167
Measure the Concentration of Astri-L
168
Measure the Temperature of the Hot Cleaning Water
168
Adjust the Astri-CID:astri-Lin Ratio
169
Adjust the Quantity of Pre-Treatments
169
Alarm System
170
Set the CRS+ to Generate an Alarm or Phone Call
170
Support Systems
170
Test the Save-Life Switch
170
Test the Earthing
172
Control Systems
172
Troubleshooting
173
The Milk Is Moving up and down in the Milk Tube
173
No Milk Flow in One of the Teat Cups and Twin Tubes
173
The Milk Jar Is Not Emptied after Milking
173
Cleaning Brushes Are Dirty after Brush Cleaning
173
The Udders Are Not Clean before the Milking Starts
174
Cleaning Brushes Are Dry
174
X-Link Is off
174
Alarm System Does Not Generate a Phone Call During the Night
174
Robot Arm Falls down
175
Robot Arm Does Not Connect
175
Cow Is Not Identified
175
Troubleshooting Flowcharts
176
Alarms and Phone Calls
176
10. Diagrams
177
Left Hand Model
177
LH Length Dimensions (Metric)
177
LH Width Dimensions (Metric)
178
LH Length Dimensions (Imperial)
179
LH Width Dimensions (Imperial)
180
Right Hand Model
181
RH Length Dimensions (Metric)
181
RH Width Dimensions (Metric)
182
RH Length Dimensions (Imperial)
183
RH Width Dimensions (Imperial)
184
MQC-C Process Flow
185
Glossary of Terms
187
Index
189

LELY ASTRONAUT A3 Next Operator's Manual (138 pages)

Milking Robot

Brand: LELY | Category: Farm Equipment | Size: 3 MB

Trademarks, Copyright and Disclaimer
3
List of Included Amendments
5
Preface
7
Manual Contents
7
Applicability
7
Registration
8
Maintenance Authorization
9
Local Maintenance Contact Number
10
Table of Contents
11
Milking Robot
12
Box
17
Machine Room
18
Robot Arm Assembly
18
X-Link Control Panel
18
Tank Room
19
Office
19
Compressor
19
Safety
23
Introduction
23
Signal Words
23
Safety Instructions
23
General Safety
24
Electrical Safety
24
Installation Safety
24
Operating Safety
25
Maintenance Safety
25
Safety Decals
25
Safety Decal Messages
25
Maintenance of Safety Decals
30
Installation of Safety Decals
30
Emergency Stop Buttons
30
Specifications
33
Dimensions and Weight
33
Operation Area
33
Compressor Unit
33
Type
33
Output
33
Description and Operation
35
Introduction
35
Description
37
Milking Robot
37
Udder and Tail Shaving
37
Operator Interfaces
37
Cleaning System
46
Alarm System
48
Installation
55
Operating Instructions
57
Start the System
57
Calibrate the Robot Arm
58
Start the Milking Robot
59
Put the Milking Robot in Operation
60
Take the Milking Robot out of Operation
61
Take the Robot out of Operation (X-Link)
61
Take the Robot out of Operation (CRS+)
61
Extra Feed
62
Switch on Extra Feed
62
Switch off Extra Feed
62
Empty the M4Use Buckets
63
Empty the Milk Tank
64
Sampling
65
Preparation
65
Change Sample Rack
67
Stop Sampling
67
Alarm Handling
69
Clear Active Alarms
69
Suppress Active Alarms
69
Cleaning System
70
X-Link
70
Crs
73
Milking
74
First Milking
74
Interrupt a Visit
75
Interupt Pre-Treatment
75
Attach the Milk Cups Again
75
Prolong Milking
76
Interrupt Post Treatment
76
Preventive Maintenance
77
Preventive Maintenance Schedule
77
Clean the Bleed Holes
79
Clean the Outside of the Teat Cups
80
Clean the Robot Arm and the Box
81
Clean the Stds Screen
82
Clean the X-Link Touch Screen
83
Clean the Vacuum Pump
84
Examine the Air Compressor and the Air Dryer
87
Examine the Alarms
88
Examine the Cleaning Brushes
89
Feed Funnel
90
Examine the Twin Tubes
92
Examine the Attention List
94
Examine the Quantity of Astri®-CID
95
Examine the Quantity of Astri®-LIN
95
Examine the Quantity of Astri®-L
95
Examine the Quantity of Astri®-UC
95
Examine the Teat Cup Liners
97
Examine the Vacuum Pump Oil Level
98
Measure the Concentration of Astri®-L
100
Replace the Filter Element of the Single Filter
101
Replace the Filter Element of the Twin Filter
103
Replace the Teat Cup Liners
104
Corrective Maintenance
107
Replace the Cleaning Brushes
107
Replace a Twin Tube
108
Shorten a Twin Tube
111
Test and Adjustment
113
Test the Save-Life Switch
113
Adjust the Service Positions
115
Adjust the Home Position
115
Adjust the Service-1 Position
115
Adjust the Service-2 Position
115
Adjust the Service-3 Position
116
Adjust the ACID:HYPO Ratio
117
Adjust the Quantity of Pre-Treatments
117
Adjust the Milk Separation Settings for Calving Cows
118
Adjust the Milk Separation Settings for Sick Cows
118
Troubleshooting
119
The Milk Is Moving up and Down/ Is Not Transported
119
Brushes Are Dirty after Cleaning
119
Troubleshooting Flowcharts
120
Alarms and Phone Calls
120
Diagrams
121
Milking Robot
121
LH Length Dimensions (Metric)
121
LH Width Dimensions (Metric)
122
LH Length Dimensions (Imp)
122
LH Width Dimensions (Imp)
123
RH Length Dimensions (Metric)
123

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