Leach MINI REAR Compact Loader Manuals

Manuals and User Guides for Leach MINI REAR Compact Loader. We have 2 Leach MINI REAR Compact Loader manuals available for free PDF download: Maintenance Manual, Operator's Manual

Leach MINI REAR Maintenance Manual (186 pages)

Brand: Leach | Category: Utility Vehicle | Size: 12 MB

Table of Contents
5
Introduction
11
Introducing the LEACH ™ MINI REAR
11
Terms You will Need to Know
11
Waste Handling Process
13
Loading
13
Packing
13
Unloading
14
Container Handling Systems
15
Container Handling Process
16
Attaching
16
Dumping
16
Releasing
16
Safety
17
Safety Decals
17
Conventions
18
Basic Safety Notions
19
Responsibilities
19
Employer Responsibilities
19
Employee Responsibilities
20
Things to Do
20
Things to Avoid
20
Safety Precautions
21
Prior to Start-Up
21
General Operation
22
Hydraulics
25
Fire Protection
25
Housekeeping
26
Safety Features
27
Back up Alarm
27
Tailgate Safety Props
27
Camera System (Optional)
35
MOL Safety Operation System (Optional)
36
TAILGATE OPEN Proximity Switch Test
37
Adjusting TAILGATE OPEN Proximity Switch
38
Locking out and Tagging out the Vehicle
39
Shutting down the Vehicle
41
Starting up the Vehicle
42
General Repair Practices
43
Preparation for Service
44
Replacement Parts
44
Technical Service Bulletins
44
Safety Precautions
45
Prior to Performing any Service or Repair
45
During Service or Repair
45
PTO Preventive Maintenance
45
Welding Precautions
46
Electric Welders
46
Oxy-Acetylene Torches
47
Removal, Disassembly and Repair
48
Reassembly and Installation
48
Electrical Testing
49
Checking for Voltage
49
Checking Continuity
49
Diode Testing
49
Capscrew Marking and Torque Values
50
Hydraulic Fitting Torque Values
51
Specifications
53
Lubricants
53
Hydraulic System
53
Capacity (Approximately)
53
Total System
53
Pump
54
LEACH ™ Hydraulic Fluid Recommendation
54
Specs Tables - Mini Rear Loader
55
Hydraulic Fluid
56
Preventive Maintenance
57
Operating and Maintenance Records
57
Lubrication
58
Greasing Carrier Slide Shoes
59
Recommended Lubricants
59
Hydraulic System Service
60
Checking Fluid Level (Daily)
60
Checking Tank Breather Cap (Weekly)
60
Check/Replace Return Line Filter Element
62
Replacement of Filter Element
62
Flushing Hydraulic System / Cleaning Hydraulic Strainer (Yearly)
63
Contamination
63
Daily Preventive Maintenance
63
Inspection
63
Cleaning
64
Lubrication
64
Container Handling Equipment (if Equipped)
64
Weekly Preventive Maintenance
65
Cleaning
65
Inspection
65
Lubrication
65
Hydraulic System
65
Container Handling System Hardware
65
Pivot Points
65
Slide Shoes
66
Wire Rope (Cable) [If Equipped]
66
Packer/Carrier Assembly
67
Monthly Preventive Maintenance
67
Lifting Hook (if Equipped)
67
Yearly Preventive Maintenance
68
Hydraulic System
68
Check-Out
69
Checking Hydraulic Tank Fluid Level
70
Checking ENGINE SPEED -U P Switch
71
Checking ENGINE SPEED -U P Push-Buttons (Body)
71
Checking HYDRAULIC ENABLE Push-Buttons (Body)
73
Checking Pack Cycle Time
74
Checking Pressures
75
Checking Main Line Pressure
76
Checking Packer and Carrier Panel Shift (Knockout) Pressures
77
Checking Resistance Cartridge Pressure
80
Checking Pushout Circuit Relief Cartridge
83
Checking Packer Port Relief Cartridge
84
Power Take off (PTO)
85
Troubleshooting
87
Compaction
87
Dieseling in Hydraulic Systems
88
Troubleshooting Tables
89
Hydraulic System
97
System Component Nomenclature
97
Transmission in Neutral (with Packer and Carrier Panels in the "Home" Position)
98
Packer Panel Sweeps Back over Load
99
Carrier & Packer Panels Move down to "Interrupted Cycle" Position
100
Packer Panel Sweeps Hopper
101
Packing Refuse (1)
102
Packing Refuse (2)
103
Raising Tailgate
104
Ejecting Load
105
Retracting Pushout Panel
106
Lowering Tailgate
107
Hydraulic Schematics
108
Electrical Schematics
114
Service & Repair
117
Description of Operating Cylinders (Carrier and Packer Panels)
118
Test for Leaking Packer Panel Cylinders
119
Test for Leaking Carrier Panel Cylinders
123
Removal of Packer Panel Cylinders
127
Removal of Carrier Panel Cylinders
132
Installation of Operating Cylinders
135
Description of the Packer Panel
136
Slide Shoes
137
Slide Shoe Maintenance
138
Upper Slide Shoes
138
Lower Slide Shoe
139
Packer/Carrier Shimming Procedure
139
Tailgate Lift Cylinders
142
Test for Leaking Tailgate Cylinders
143
Removal of Tailgate Lift Cylinders
144
Draining Fluid from Tailgate Lift Cylinder
145
Inspection, Reassembly and Installation of Tailgate Lift Cylinder
145
Tailgate Assembly
146
Removal of the Tailgate Assembly
146
Inspection of Tailgate
148
Reassembly and Installation of Tailgate
148
Front Control Valve (FCV)
148
Removal of the Front Control Valve
148
Disassembly and Reassembly of the Front Control Valve
149
Re-Installation of the Front Control Valve
150
Main Control Valve (MCV)
151
Removal of the Main Control Valve
151
Disassembly and Reassembly of the Main Control Valve
153
Re-Installation of the Main Control Valve
154
Telescopic Cylinder
154
Removal of Telescopic Cylinder
154
Pushout Panel
157
Removal of Pushout Panel
158
Installation of Pushout Panel
159
Carrier and Packer Panels
160
Packer Panel
161
Removal of Packer Panel
161
Inspection and Replacement of Packer Panel
163
Replacement of Packer Edge
164
Installation of Packer Panel
165
Carrier Panel
165
Removal of Carrier Panel
166
Inspection and Replacement of Carrier Panel
167
Installation of Carrier Panel
167
Track Bar Replacement
168
Hydraulic Pump
169
Removal of Hydraulic Pump
169
Removal of Hydraulic Pump (Mounted on an Electric Engine)
171
Installation of Hydraulic Pump
172
Installing a Yoke-Locking Bolt
172
New Pump Preparation
174
Testing a New Pump
176
Cart Tipper (Optional)
176
Types of Cart Tippers
176
Models of Cart Tippers
176
Tipper Parts
179
Lubricating the Cart Tipper
179
Adjusting Cart Tipper Hydraulic Pressure
180
Adjusting Cart Tipper Speed
182
Electrical System
183
Testing
183
Repair
183
Inspection
183
Service Tools
184

Leach MINI REAR Operator's Manual (103 pages)

Brand: Leach | Category: Compact Loader | Size: 5 MB

Table of Contents
7
Introduction
9
Introducing the MINI REAR LOADER
9
Product Overview
10
Available Options
14
Standard Limited Product Warranty
15
Office Addresses and Phone Numbers
17
In the U.S
17
In Canada
17
Safety
19
Conventions
20
Basic Safety Notions
20
Responsibilities
21
Employer Responsibilities
21
Employee Responsibilities
21
Things to Do
22
Things to Avoid
22
Safety Precautions
22
Prior to Start-Up
22
General Operation
23
Hydraulics
26
Fire Protection
26
Housekeeping
27
Safety and Informative Decals
28
Decals on Body
28
Decals on Tailgate
35
Decals Inside Cab
39
Safety Features
44
Back up Alarm
44
Tailgate Safety Props
44
Camera System (Optional)
52
MOL Safety Operation System (Optional)
53
TAILGATE OPEN Proximity Switch Test
54
ACCESS DOOR OPEN Limit Switch Test
55
Locking out and Tagging out the Vehicle
57
Shutting down the Vehicle
59
Starting up the Vehicle
59
Controls, Indicators and Processes
61
In-Cab Controls
61
Parking Brake
61
HYDRAULIC PUMP O N /OFF Switch
62
ENGINE SPEED -U P Switch (Units W/ Fuel/Cng-Powered Chassis Only)
63
AUTO -NEUTRAL Switch (Optional)
63
WORK LIGHT Switch (Optional)
64
STROBE LIGHT Switch (Optional)
64
HOPPER LIGHT Switch (Optional)
65
OPERATING POSITION Switch (Optional)
66
Driver Enable Button (Optional)
66
Rotary Selector Switch (Optional)
67
Indicators
67
TAILGATE OPEN Light
67
ACCESS DOOR OPEN Light
68
Outside Controls
69
ENGINE SPEED -U P Push-Buttons
69
HYDRAULIC ENABLE Push-Buttons (Units W/ an Electrically Powered Chassis)
71
Front Control Valve
71
EJECTION USHOUT ) Lever
71
TAILGATE Lever
71
Tailgate Clamps
72
DRIVER SIGNAL Push-Buttons
72
PACKER and CARRIER PANEL Levers
73
CONTAINER HANDLING CONTROL Levers (Optional)
74
TIPPER Levers (Optional)
74
Tailgate and MID-Body Enable Buttons (Optional)
75
Container Handling Process
76
Attaching
76
Dumping
76
Releasing
77
Waste Handling Process
77
Loading
77
Packing
77
Unloading
79
Operating the MINI REAR LOADER
81
Pre-Operating Walk-Around Inspection
81
Walk Around Inspection Checklist
85
Inspection Sheet
86
Operating Instructions
87
Starting up
87
Positioning the Pushout Panel
87
Loading the Hopper
89
Attaching a Container to the Tailgate
89
Using the Optional Winch or Container Lifting Cylinder
90
Using the Optional Container Push Bar (CPB)
93
Collecting Refuse with a Cart Tipper
95
Packing the Load
96
Pushout Panel Operation During Packing
98
Releasing the Container
99
Unloading at Dumpsite
99
Lifting the Tailgate
99
Ejecting the Load
100
Lowering the Tailgate
101
Shutting down the Truck
102

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