Labrie MINIMAX Manuals

Manuals and User Guides for Labrie MINIMAX. We have 3 Labrie MINIMAX manuals available for free PDF download: Maintenance Manual, Operator's Manual

Labrie MINIMAX Maintenance Manual

Labrie MINIMAX Maintenance Manual (209 pages)

Brand: Labrie | Category: Trucks | Size: 11.48 MB

Table of Contents

Table of Contents
5
Schematics
9
Warranty Registration Form
10
Introducing the MINIMAX
10
Product Overview
10
Multiplexed System
11
Service and Maintenance on the MINIMAX
11
Parts
11
Warning
11
MINIMAX ™ Basic Maintenance
12
Visual Inspection
13
Office Addresses and Phone Numbers
14
In the U.S
14
In Canada
14
Safety
15
Conventions
15
Basic Safety Notions
15
Responsibilities
16
Employer's Responsibilities
16
Employee's Responsibilities
17
Things to Do
17
Things to Avoid
17
General Precautions
18
Welding
20
Fire
20
Safety Kits
21
Safety Features
21
Global Motion Sensors (Optional)
21
Back up Alarm
21
Tailgate Safety Prop
21
Camera System (Optional)
24
Tailgate Holding Valve
26
Prior to Start up
26
Locking out and Tagging out the Vehicle
28
Shutting down the Vehicle
29
General Maintenance
31
Cleanliness
31
Preventive Maintenance Chart
32
Packer
34
Preparing for Packer Inspection
35
Inspecting the Packer
36
Replacing the Packer Cylinder
37
Removing the Packer
42
Replacing Packer Wear Plates
45
Reinstalling the Packer
47
Packer Roller Assemblies
49
Replacing Packer Roller Assemblies
49
Replacing Rollers
51
Tailgate
52
Proximity and Limit Switches
53
Limit Switch Adjustment
54
Proximity Switch Adjustment
54
Adjusting Packer Extend Proximity Switch
55
Adjusting Packer Retract Limit Switch
59
Adjusting Tailgate Unlocked Proximity Switch
60
Adjusting Tailgate Fully Open Proximity Switch
62
Adjusting Left-Hand Side Hopper Door Limit Switch (Optional)
63
Adjusting Crusher Panel up Limit/Proximity Switch
65
Adjusting Fully Open Upper Door Limit Switch
67
Adjusting Fully Closed Upper Door Limit Switch (Optional)
68
Adjusting Arm Stowed Limit Switch
69
Adjusting Arm Parked Limit Switch
71
Adjusting MID-Height Limit Switch
73
Painting and Finishing
74
Lubrication
75
Recommended Lubricants
75
Grease
75
Hydraulic Oil
75
Engine Oil
76
Transmission Oil
76
Testing Hydraulic Oil
77
Hydraulic Oil Sample Preparation
77
Taking an Oil Sample
78
Lubrication Charts
80
Greasing the Optional Crusher Panel
83
Tailgate
84
Greasing Tailgate Hinges, Locking Mechanism and Cylinder Pins
84
Packer
86
Cylinder Pins
86
Follower Panel Rollers
87
Hopper Door Hinges
88
Sump Box
89
Hydraulic System
91
General Maintenance
91
Inspecting Hydraulic Oil
92
Introducing the Dual Vane Pump
93
Body Control Valve
94
Arm Control Valve
95
Inspecting the Pump
96
Pump Replacement
97
Installing a Yoke-Locking Bolt
109
Priming a New Pump
110
Inspecting the Hydraulic Tank
111
Hydraulic Pressures
113
Adjusting the Utility Section (Electric-Hydraulic Valve)
113
Adjusting Pressure on the Proportional Valve
115
Adjusting Gripper Pressures
117
Adjusting Pressures on Cart Tipper Valve (if Installed)
120
Emptying the Hydraulic Tank
121
Replacing Hydraulic Oil
122
Cleaning the Strainer
123
Replacing Filter Elements
126
Hydraulic Cylinders
127
Inspecting Hydraulic Cylinders
127
Detecting Cylinder Internal Leaks
128
Main Hydraulic Schematic
130
Electrical System
133
Electrical Schematics
133
How the Electrical System Works
133
Adjusting and Repairing Electrical Components
135
Fuses and Circuit Breakers
135
Limit and Proximity Switches
137
Multiplex System-Related Interventions
138
IFM Program Update Process
138
Checking Control Module (Node) Supply Voltage
139
Electrical Schematics
141
Cab Adaptation
141
Cab Console & Controls
142
Cab Controller
143
Chassis
144
Body Module (Rear Side)
145
Body Module (Front Side)
146
Tailgate Lighting
147
Panic Bars, Crusher Panel, Tipper Interlocks
148
Cameras, Switchpack Details & Interlocks
149
Pneumatic System
151
Air Dryer
152
Troubleshooting
153
Tools
153
Troubleshooting Guide
155
Pump
159
Pump Cavitation
159
Tailgate-Locking Mechanism
160
Tailgate Unlocking Spontaneously
162
Tailgate Lowering Spontaneously
163
PUMP: Trans Not OK
164
Troubleshooting Harnesses
169
Multiplexing
173
Labrie's Multiplexed System
173
Main Page
174
Main Menu
181
Warning Buzzer
191
Plugging a Computer
192
Replacing the CAN Bus-Based Multiplex Joystick
192
Allison Transmission Parameters
193
Programmed Parameters
194
Cummins Engine Parameters
195
Lifting Arm
197
Daily Inspection
197
Gripper Auto-Closing System
200
Inspecting the Auto-Closing System
201
Auto-Packing
201
Adjusting Gripper Adjustment Rod
202
Bleeding Air out of the Lifting Arm Hydraulic Circuit
203
Cylinder Cushion Adjustment
205
Adjusting Arm Speed
206

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Labrie MINIMAX Maintenance Manual

Labrie MINIMAX Maintenance Manual (174 pages)

Brand: Labrie | Category: Front End Loaders | Size: 8.44 MB

Table of Contents

Table of Contents
5
Table of Contents

9
Introduction

9
- About this Manual
  9
- What You will Find in this Manual
  9
- Topics Not Included in this Manual
  9
- About the Schematics
  9
- Introducing the MINIMAX
  10
- Product Overview
  10
- Service and Maintenance on the MINIMAX
  11
- Warning
  11
- Warranty Registration Form
  11
- To Contact Labrie Plus
  12
  - In the U.S
    12
  - In Canada
    12
Safety

13
- Conventions
  13
- Basic Safety Notions
  13
- Responsibilities
  14
  - Employer's Responsibilities
    14
  - Employee's Responsibilities
    15
- Things to Do
  15
- Things to Avoid
  15
- General Precautions
  16
- Welding
  18
- Fire
  18
- Safety Kits
  19
- Safety Features
  19
  - Global Motion Sensors (Optional)
    19
  - Back up Alarm
    21
  - Tailgate Safety Prop
    22
  - Camera System (Optional)
    25
  - Tailgate Holding Valve
    26
- Prior to Start up
  27
- Locking out and Tagging out the Vehicle
  28
- Shutting down the Vehicle
  29
General Maintenance

31
Lubrication

65
- Recommended Lubricants
  65
  - Grease
    65
  - Hydraulic Oil
    65
  - Engine Oil
    66
  - Transmission Oil
    66
- Testing Hydraulic Oil
  66
  - Preparing to Take a Sample
    66
  - Taking an Oil Sample
    67
- Lubrication Charts
  70
- Greasing the Crusher Panel
  73
- Tailgate
  74
  - Greasing Tailgate Hinges, Locking Mechanism and Cylinder Pins
    74
- Packer
  76
  - Cylinder Pins
    76
  - Follower Panel Rollers
    77
- Hopper Door Hinges
  78
Hydraulic System

81
- General Maintenance
  81
  - Inspecting Hydraulic Oil
    82
- Introducing the Dual Vane Pump
  83
  - Body Control Valve
    84
  - Arm Control Valve
    85
- Inspecting the Pump
  86
- Pump Replacement
  86
- Priming a New Pump
  88
- Inspecting the Hydraulic Tank
  89
- Adjusting Hydraulic Pressure
  91
- Emptying the Hydraulic Tank
  98
- Replacing Hydraulic Oil
  99
- Cleaning the Strainer
  100
- Replacing Filter Elements
  103
- Inspecting Hydraulic Cylinders
  104
  - Detecting Cylinder Internal Leaks
    105
- Main Hydraulic Schematic
  107
Electrical System

109
- How the Electrical System Works
  109
  - Electrical Schematics
    109
  - Control Panel
    109
- Adjusting and Repairing Electrical Components
  111
  - Fuses and Circuit Breakers
    111
- Electrical Schematics
  113
  - Cab Adaptation
    113
  - Cab Console & Controls
    114
  - Cab Controller
    115
  - Chassis
    116
  - Body Module (Rear Side)
    117
  - Body Module (Front Side)
    118
  - Tailgate Lighting
    119
  - Panic Bars, Crusher Panel, Tipper Interlocks
    120
  - Cameras, Switchpack Details & Interlocks
    121
Pneumatic System

123
- Air Dryer
  124
Troubleshooting

125
- Tools
  125
- Troubleshooting Guide
  128
- Pump
  132
  - Pump Cavitation
    132
- Tailgate Locking Mechanism
  133
  - Tailgate Unlocking Spontaneously
    135
  - Tailgate Lowering Spontaneously
    136
Multiplexing

137
- Labrie's Multiplexed System
  137
  - Cart Counter (Optional)
    138
  - Warning and Caution Messages
    139
  - Hydraulic Oil Temperature Indicator (Optional)
    145
  - Time and Date Indicator
    145
  - Main Menu
    145
  - Operational Diagram of the Multiplexed System
    155
  - Warning Buzzer
    157
  - Plugging a Computer
    157
  - Replacing the CAN Bus-Based Multiplexed System Joystick
    158
- Allison Transmission Parameters
  158
  - Programmed Parameters
    159
- Engine Programming Parameters
  161
Lifting Arm

163
- Daily Inspection
  163
- Gripper Auto-Closing System
  166
  - Inspecting the Auto-Closing System
    167
- Auto-Packing
  167
  - Adjusting Adjustment Rod
    168
- Bleeding Air out of the Lifting Arm Hydraulic Circuit
  169
- Cylinder Cushion Adjustment
  170

Labrie MINIMAX Operator's Manual

Labrie MINIMAX Operator's Manual (113 pages)

Brand: Labrie | Category: Trucks | Size: 5.7 MB

Table of Contents

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