Kubota KX027 Manuals

Manuals and User Guides for Kubota KX027. We have 1 Kubota KX027 manual available for free PDF download: Operating Instructions Manual

Kubota KX027 Operating Instructions Manual (194 pages)

Brand: Kubota | Category: Compact Excavator | Size: 14.11 MB

Table of Contents
3
Abbreviations
9
General Symbols
10
General Information
11
Foreword
11
EC Declaration of Conformity
12
Date of Issue of the Operating Instructions
12
Operating Personnel
12
Location of the Operating Instructions
13
Spare Parts
14
Safety Rules
15
Basic Safety Instructions
15
Duties, Liability and Warranty
15
Safety Symbols
16
Approved Use
17
Unapproved Use
17
Special Duties of the Owner
18
Noise Emission and Vibration
19
Danger, Warning and Safety Labels on the Machine
19
Safety Devices
28
Locking the Controls
28
Engine Stop Knob
28
Protective Structure Canopy and Cab
29
Emergency Hammer
30
Hazards Coming from the Hydraulic System
30
Fire Protection
31
Recovery, Loading and Transport
33
Safety Rules for Recovery
33
Safety Rules While Loading with a Crane
33
Safety Rules for Transport
34
Recovery
35
Hoisting the Excavator with a Crane
35
Transport on a Flat Bed Trailer
37
Description of the Excavator
39
Dimensions
39
Specifications
41
Identification of the Excavator
46
Serial # of the Machine
46
Identification of the Engine
46
Standard Equipment
47
Assembly and Functions
49
Component Overview
49
Operator's Place
50
Left Control Console
50
Drive Levers and Control Pedals
51
Right Control Console
52
Display and Control Unit
53
Other Equipment at the Operator's Place
55
Interior Lighting (Cab Version)
55
Fuse Box
55
Tool Compartment
56
Cup Holder
56
12-V Socket
56
Other Equipment to be Found on the Machine
57
Main Battery
57
Battery Isolator
57
Return Change Valve for Direct Return Flow
57
Tank Filler Neck and Fill Level Monitor
58
Main Fuses
58
Rear View Mirror
58
Heating and Ventilation (Cab Version)
59
Hydraulic Oil Tank
60
Coolant Radiator and Hydraulic Oil Radiator
60
Engine Compartment
61
Operation
63
Safety Rules for Operation
63
Safety for Children
64
Guiding the Operator
64
Working in the Vicinity of Overhead Power Lines
65
Working in the Vicinity of Underground Power Lines
65
Initial Operation
65
Getting on the Excavator
66
Explanation of the Display Indications
66
Setting the Clock
67
Running in the Excavator
68
Special Maintenance Instructions
68
Pre-Operational Services
68
Walk-Around Inspection
68
Dust Valve - Cleaning
69
Engine Oil Level - Check
69
Coolant Level - Check
69
Coolant Radiator and Oil Cooler - Check
70
V-Belt - Check
70
Exhaust System Leakage - Check
71
Hydraulic Oil Level - Check
71
Water Separator - Check
71
Bucket Bolt and Bucket Linkage Bolt - Grease
72
Swing Bracket - Grease
72
Other Greasing Points - Grease
73
Fuel Level - Check
74
Washer System Liquid Level (Cab Version) - Check
74
Electrical Instrumentation - Check
74
Setting up the Workplace
75
Opening and Closing the Cab Door (Cab Version)
75
Opening and Closing the Windows (Cab Version)
76
Adjusting the Operator's Seat
77
Rear View Mirrors Adjustment
78
Seat Belt
78
Operating the Excavator
79
Safety Instructions for Starting the Engine
79
Starting the Engine
79
Stopping the Engine
81
Observation of the Displays after Starting and During Operation
81
Driving with the Excavator
84
Driving Uphill and Downhill
88
Stopping on Gradients
88
Notes for Rubber Crawler Operation
89
Operating the Controls During Excavation Work
90
Note on Using Wider and Deeper Buckets
90
Operating the Dozer
91
Overview of Control Lever Functions
91
Operating the Boom
92
Operating the Arm
93
Operating the Bucket
94
Swivelling the Swivel Frame
95
Swinging the Boom
95
Operating the Auxiliary Port
96
One Way Hold Operation (KX027-4 HI, KX030-4 HI)
99
Operating Modes (KX027-4 HI, KX030-4 HI)
100
Setting the Flow Rate (KX027-4 HI, KX030-4 HI)
101
Return Change Valve for Direct Return Flow
105
Relieving Pressure from the Hydraulic System
106
Releasing Pressure from the Auxiliary Ports (KX027-4 HI, KX030-4 HI)
107
Placing out of Operation
109
Operating Other Equipment at the Operator's Place
110
Operating the Heating System (Cab Version)
110
Operating the Wiper/Washer System (Cab Version)
112
Operating the Interior Light (Cab Version)
113
Operating the Rotary Beacon (Accessories)
113
Operating the 12 V Plug
113
Operating the Working Lights
114
Operating the Battery Isolator
114
Cold Weather Operation
115
Necessary Preparations Prior to the Winter Season
115
Operation During the Winter Season
115
Jump-Starting the Excavator
116
Operating in Emergency Situations
117
Engine Stop Knob
117
Manual Lowering of the Front Attachments
117
Maintenance
118
Filling up the Washer System
118
Checking the Antifreeze Strength of the Coolant
118
Refilling the Coolant
119
Refuelling the Excavator
120
Fill Level Monitor When Refuelling
120
Bleeding the Fuel System
121
Replacing the Fuses
121
Fuse Layout of the Fuse Box
122
Main Fuses
123
Cleaning the Excavator
123
Replacing the Bucket
124
Anti-Theft System
124
Black (Individual) Key
125
Red Key (for Registering)
125
The Key System
125
Registering a Black Key for the Machine
126
Troubleshooting
129
Safety Rules for Troubleshooting
129
Troubleshooting: before Operation
129
Troubleshooting: Operation
130
Troubleshooting: Display Indications
132
Maintenance
137
Safety Rules for Maintenance
137
Personnel Requirements
138
Repair Work on the Machine
138
Maintenance Intervals
138
Maintenance Interval Display
138
Operator Maintenance Chart
140
Skilled Personnel Maintenance Chart
142
Recommended Lubricants
144
Make the Maintenance Points Accessible
146
Opening/Closing the Engine Compartment Cover
146
Opening/Closing the Side Cover
146
Opening and Closing the Left Service Cover
147
Opening/Closing the Right Ventilation Grille
147
Maintenance Work for the Operator
148
Every 50 Hours of Operation
148
Fuel Tank - Drain
148
Battery Service
149
Battery - Check
149
Battery - Load
149
Battery - Change
150
Swivel Gear - Grease
151
Crawler Tension - Check/Adjust
151
Crawler Tension - Check
152
Crawler Tension - Adjust
153
Water Separator - Cleaning
153
Every 200 Hours of Operation
155
Swivel Bearing - Grease
155
Fresh Air Filter - Check/Clean
155
Air Filter Element - Check/Clean
156
Coolant Hoses and Hose Clamps - Check
157
Fuel Lines and Air Intake Hoses - Check
157
Servicing by Skilled Personnel
158
Every 250 Hours of Operation
158
V-Belt - Adjust
158
Pilot Valve - Grease
158
Every 500 Hours of Operation
159
Engine Oil and Oil Filter - Change
159
Engine Oil - Drain
159
Engine Oil Filter - Change
159
Engine Oil - Fill
160
Drive Unit Oil - Change
160
Fuel Filter Cartridge - Change
161
Return Filter - Change
162
Every 1000 Hours of Operation
163
Hydraulic Oil - Fill/Change
163
Hydraulic Oil - Drain
163
Hydraulic Oil - Fill
164
Suction Filter - Change
165
Heating Pipes and Hoses - Check
165
In-Line Filter - Change
166
Fresh Air Filter - Change
166
Air Filter Element - Change
167
Pilot Circuit Filter - Change
167
Every 2 Years
169
Coolant - Change
169
Bolted Joints - Check
171
Tightening Torque for Screws
171
Tightening Torque for Hose Clamps
171
Tightening Torque for Hydraulic Hoses
172
Tightening Torque for Hydraulic Pipes
172
Tightening Torque for Hydraulic Adapters
172
Safety Inspection
173
Taking out of Service and Storage
175
Safety Rules for Taking out of Service and Storage
175
Storage Conditions
175
Measures before Taking out of Service
175
Measures During Taking out of Service
175
Start-Up after Taking out of Service
176
Lifting Capacity of the Excavator
177
Constructive Calculation of Lifting Capacity
177
Lifting Attachment
178
Load Suspension Device
179
Max. Lifting Capacity When Rotating up to 360
180
Accessories
191
KUBOTA Rotary Beacon
191
KUBOTA Pipe Safety Valve
191
KUBOTA Overload Warning System
192
KUBOTA Quick Coupling Systems and Attachments
192
KUBOTA Bucket Accessories
192

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