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500 EXC Six Days
KTM 500 EXC Six Days Manuals
Manuals and User Guides for KTM 500 EXC Six Days. We have
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KTM 500 EXC Six Days manuals available for free PDF download: Owner's Manual, Setup Instructions
KTM 500 EXC Six Days Owner's Manual (136 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.28 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (All EXC Models)
16
Kill Switch (XC-W)
16
Horn Button (All EXC Models)
17
Light Switch (All EXC Models)
17
Light Switch (XC-W)
17
Turn Signal Switch (All EXC Models)
17
Emergency off Switch (EXC AU)
17
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
18
Electric Starter Button (EXC AU)
18
Overview of Indicator Lamps (All EXC Models)
18
Overview of Indicator Lamps (XC-W)
18
Opening Filler Cap
18
Closing Filler Cap
19
Idle Speed Adjusting Screw
19
Shift Lever
20
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC Models)
21
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
21
7 Speedometer
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Setting the Speedometer Functions
23
Setting the Clock
23
Viewing the Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
25
Setting the Unit of Measurement
25
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running-In the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparing for Rides on Dry Sand
34
Preparing for Rides on Wet Sand
34
Preparing for Rides on Wet and Muddy Surfaces
35
Preparing for Rides at High Temperature and Slow Speed
35
Preparing for Rides at Low Temperature or in Snow
35
9 Riding Instructions
36
Checks and Maintenance Work When Preparing for Use
36
Starting
36
Starting off
37
Shifting, Riding
37
Braking
37
Stopping, Parking
38
Transport
38
Refueling
39
10 Service Schedule
40
Service Work (as Additional Order)
41
11 Tuning the Chassis
42
Checking the Basic Suspension Setting against the Rider's Weight
42
Compression Damping of Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
42
Adjusting the High-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring Rear Wheel Sag Unloaded
44
Checking the Static Sag of the Shock Absorber
44
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
45
Checking Basic Setting of Fork
46
Adjusting the Compression Damping of the Fork
46
Adjusting the Rebound Damping of the Fork
47
Adjusting the Spring Preload of the Fork (EXC EU/AU, XC-W)
48
Handlebar Position
49
Adjusting Handlebar Position
50
12 Service Work on the Chassis
52
Raising the Motorcycle with the Lift Stand
52
Removing the Motorcycle from the Lift Stand
52
Bleeding the Fork Legs
52
Cleaning the Dust Boots of the Fork Legs
53
Removing the Fork Legs
53
Installing the Fork Legs
54
Removing the Fork Protector
56
Installing the Fork Protector
56
Removing the Lower Triple Clamp (All EXC Models)
56
Removing the Lower Triple Clamp (XC-W)
57
Installing the Lower Triple Clamp (All EXC Models)
58
Installing the Lower Triple Clamp (XC-W)
61
Checking the Steering Head Bearing Play
62
Adjusting the Play of the Steering Head Bearing (All EXC Models)
63
Adjusting the Play of the Steering Head Bearing (XC-W)
64
Greasing the Steering Head Bearing
64
Removing the Front Fender
64
Installing the Front Fender
65
Removing the Shock Absorber
65
Installing the Shock Absorber
65
Removing the Seat
66
Mounting the Seat
66
Removing the Air Filter Box Cover
66
Installing the Air Filter Box Cover
66
Removing the Air Filter
67
Installing the Air Filter
67
Cleaning the Air Filter and Air Filter Box
67
Sealing the Air Filter Box
68
Removing Main Silencer
68
Installing the Main Silencer
68
Cleaning Spark Arrestor (XC-W)
69
Changing Glass Fiber Yarn Filling in the Main Silencer
70
Removing the Fuel Tank
71
Installing the Fuel Tank
72
Checking for Chain Dirt Accumulation
74
Cleaning the Chain
74
Checking the Chain Tension
75
Adjusting the Chain Tension
75
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
76
Checking the Frame
78
Checking the Swingarm
78
Checking Throttle Cable Routing
78
Checking the Rubber Grip
79
Additionally Securing the Rubber Grip
79
Adjusting the Basic Position of the Clutch Lever
79
Checking/Correcting the Fluid Level of the Hydraulic Clutch
79
Changing the Hydraulic Clutch Fluid
80
Removing the Engine Guard (All EXC Models)
80
Installing the Engine Guard (All EXC Models)
80
13 Brake System
81
Checking Free Travel of Hand Brake Lever
81
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
81
Adjusting the Basic Position of the Hand Brake Lever (XC-W)
81
Checking the Brake Discs
82
Checking the Brake Fluid Level of the Front Brake
82
Adding Front Brake Fluid
82
Checking the Front Brake Linings
83
Changing the Front Brake Linings
84
Checking the Free Travel of Foot Brake Lever
85
Adjusting the Basic Position of the Foot Brake Lever
85
Checking the Rear Brake Fluid Level
86
Adding Rear Brake Fluid
86
Checking the Rear Brake Linings
87
Changing the Rear Brake Linings
88
14 Wheels, Tires
90
Removing the Front Wheel
90
Installing the Front Wheel
90
Removing the Rear Wheel
91
Installing the Rear Wheel
92
Checking the Tire Condition
92
Checking the Tire Air Pressure
93
Checking Spoke Tension
93
15 Electrical System
95
Removing the Battery
95
Installing the Battery
95
Charging the Battery
96
Changing the Main Fuse
97
Changing the Fuses of Individual Power Consumers
98
Removing Headlight Mask with Headlight
98
Refitting the Headlight Mask with the Headlight
99
Changing the Headlight Bulb
100
Changing the Turn Signal Bulb (All EXC Models)
100
Checking the Headlight Setting
101
Adjusting the Headlight Range
101
Changing the Speedometer Battery
102
16 Cooling System
103
Checking the Antifreeze and Coolant Level
103
Checking the Coolant Level
103
Draining the Coolant
104
Refilling Coolant
104
17 Tuning the Engine
106
Checking the Play in the Throttle Cable
106
Adjusting the Play in the Throttle Cable
106
Adjusting the Idle Speed
107
Checking the Basic Position of the Shift Lever
107
Adjusting the Basic Position of the Shift Lever
107
18 Service Work on the Engine
109
Changing the Fuel Screen
109
Checking the Engine Oil Level
109
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
110
Adding Engine Oil
112
19 Cleaning, Care
113
Cleaning the Motorcycle
113
Checks and Maintenance Steps for Winter Operation
114
20 Storage
115
Preparing for Use after Storage
115
21 Troubleshooting
116
22 Blink Code
118
23 Technical Data
120
Engine
120
Engine Tightening Torques
120
Capacities
122
Engine Oil
122
Coolant
122
Fuel
122
Chassis
122
Electrical System
123
Tires
123
Fork
123
Exc Eu/Au, XC-W
123
EXC Six Days
124
Shock Absorber
124
Chassis Tightening Torques
125
24 Substances
127
25 Auxiliary Substances
128
26 Standards
130
27 List of Abbreviations
131
28 Lisy of Symbols
132
Yellow and Orange Symbols
132
Green and Blue Symbols
132
Index
133
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KTM 500 EXC Six Days Setup Instructions (31 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 2.45 MB
Table of Contents
Means of Representation
4
Checking the Headlight Setting
12
Checking Throttle Cable Routing
22
Setting the Clock
26
Technical Data
27
Auxiliary Substances
30
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