Krone BiG X 600-3 Manuals

Krone BiG X 600-3 Manuals

Manuals and User Guides for Krone BiG X 600-3. We have 1 Krone BiG X 600-3 manual available for free PDF download: Original Operating Instructions

Krone BiG X 600-3 Original Operating Instructions

Krone BiG X 600-3 Original Operating Instructions (1138 pages)

Exact forage harvester

Brand: Krone | Category: Farm Equipment | Size: 26 MB

Table of Contents

Table of Contents

3
- To this Document
  14
- Validity
  14
- Re-Ordering
  14
- Further Applicable Documents
  14
- Target Group of this Document
  14
- Figures
  15
- Term "Machine
  15
- Direction Information
  15
- Directories and References
  15
- How to Use this Document
  15
- Scope of Document
  16
- Means of Representation
  16
- Conversion Table
  19
- Safety
  20
- Intended Use
  20
- Improper Use
  21
- Service Life of the Machine
  22
- Basic Safety Instructions
  23
- Importance of the Operating Instructions
  23
- Personnel Qualification
  23
- Personnel Qualification of the Technicians
  23
- Children in Danger
  24
- Connecting Front Attachments or Trailers
  24
- Structural Changes to the Machine
  24
- Additional Equipment and Spare Parts
  25
- Workstations on the Machine
  25
- Operational Safety: Technically Perfect Condition
  26
- Danger Zones
  27
- Keeping Safety Devices Functional
  29
- Personal Protective Equipment
  30
- Safety Signs on the Machine
  30
- Traffic Safety
  31
- Parking the Machine Safely
  31
- Consumables
  33
- Chemicals
  34
- Dangers Associated with the Operational Environment
  35
- Sources of Danger on the Machine
  36
- Dangers Associated with Certain Activities: Climbing up and down
  38
- Dangers Associated with Certain Activities: Work on the Machine
  38
- Dangers Associated with Certain Activities: Checking and Charging Batteries
  40
- Dangers Associated with Certain Activities: Working on Wheels and Tyres
  40
- Behaviour in Hazardous Situations and When Accidents Occur
  40
- Safety Routines
  41
- Stopping and Securing the Machine
  41
- Supporting Lifted Machine and Machine Parts Securely
  41
- Safely Checking the Oil Level and Changing the Oil and Filter Element
  42
- Safety Stickers on the Machine
  44
- Position and Meaning of the Safety Stickers on the Machine
  44
- Contact for KRONE NORTHAMERICA
  56
- Attaching the Safety Stickers
  56
- Reordering the Safety Stickers
  56
- Safety Equipment
  57
- Ladder
  57
- Main Battery Switch
  58
- Seat Switch in the Driver's Seat
  59
- Fire Extinguisher
  60
- Wheel Chocks
  61
- Emergency Exit
  62
- Instantaneous Stop Switch in the Cab
  64
- Quick-Stop Switch Grinding Control Unit
  64
- SMV Emblem
  65
- Data Memory
  66
- Machine Description
  67
- Machine Overview
  67
- Overview of Crop Flow
  69
- Identification Plate
  71
- Information Required for Questions and Orders
  71
- Contact for KRONE NORTHAMERICA
  72
- Description of Foraging Process
  72
- Picking up the Crops
  73
- Feed Drive
  74
- Cutting Drum Unit
  75
- Main Drive Brake
  76
- Corn Conditioner
  76
- Discharge Accelerator
  76
- Discharge Chute
  77
- Travelling Gear
  77
- Central Lubrication System
  77
- System Settings
  77
- On-Board Power Supply Voltage
  78
- Silage Additive System (Option)
  78
- Ladders and Flaps
  79
- Ladder to the Cab
  80
- Opening the Cabin Door
  81
- Opening and Closing Flaps
  82
- Right Side Flap
  83
- Left Side Flap
  83
- Tailgate Engine Compartment
  83
- Front Right Side Flap
  84
- Front Left Side Flap
  84
- Technical Data
  85
- Technical Data of the Machine
  85
- Authorised Headers
  96
- Total Weights and Axle Loads
  97
- Technical Data of the Air Conditioning System
  103
- Consumables
  104
- Control and Display Elements
  107
- Roof Panel
  108
- Roof Panel Switch Group
  109
- Lighting
  110
- Direction Indicator, Hazard Lights and Brake Light
  110
- Side Light/Dipped Beam
  111
- Working Floodlights
  113
- Reversing Lights
  114
- Ladder Lighting
  114
- Warning Beacons
  115
- Interior Lighting/Reading Lamp
  116
- Spotlight on Control Lever
  117
- Coming Home Function
  117
- Climatronic / Heating
  118
- Control and Display Elements
  118
- Operation
  120
- Switching on the System
  120
- Setting the Desired Cab Temperature
  120
- Switch Air Conditioning on / off
  121
- Switching REHEAT Mode On/Off
  122
- Manually Setting the Evaporator Fan Speed
  123
- Malfunctions Indicated on the Display
  124
- Switching the Temperature Display to ° Fahrenheit
  124
- Air Comfort Seat
  126
- ACTIVO Design (Optional)
  127
- Verstellbare Lüfterdüsen
  132
- Operation Console
  133
- Switches and Control Lamps
  134
- Functions of the Release Switches and Keys
  135
- Membrane Keyboard
  139
- Control Lever
  140
- Steering Column and Foot Pedals
  144
- Steering Column Adjustment
  145
- Full Beam
  146
- Headlamp Flasher
  146
- Horn
  147
- Direction Indicator
  147
- Service Brake
  148
- Trailer Brake
  148
- Drawer for First-Aid Kit/Operating Instructions
  149
- Monitor for Camera Monitoring System (Optional)
  149
- Guide's Seat
  150
- Cooling Box
  150
- Ignition Lock
  151
- Cigarette Lighter / 12 Volt Socket
  152
- Socket and USB Connection
  153
- OBD Diagnostic Socket
  153
- CAN Diagnostic Socket, USB Connection and ISOBUS Socket
  154
- Outside Mirrors
  155
- Left Outside Mirror
  155
- Right Outside Mirror and Anti-Collision Mirror
  155
- Setting the Right Outside Mirror
  155
- Inside Mirror
  156
- Sun Blind
  156
- Wind Shield Wiper
  157
- Washer System - Windshield
  157
- Manual Operation on the Left Platform
  158
- Radio Installation
  158
- Trailer Coupling
  160
- Info Centre "Easytouch
  161
- Overview
  161
- Information Section
  164
- Status Line
  165
- Engine Data Information Section
  167
- Drive Data Information Section
  169
- Settings Information Section
  176
- Menu Field Working Width
  176
- Menu Area Header
  177
- Intake Menu Area
  180
- Lifting Unit Menu Area
  182
- General Machine Settings Information Section
  183
- Memory Keys
  183
- Grass Pick-Up Mode
  186
- Maize Header
  190
- Direct Cut Header
  202
- Customer Data Counter
  207
- Silage Additives Unit
  214
- Setting the Corn Conditioner Distance
  220
- Menu Level
  221
- Access a Menu Level
  226
- Main Menu 1 Settings
  227
- Menu 1-1 Parameters
  228
- Entering Parameters
  230
- Menu 1-2 Machine Setting
  232
- Menu 1-3 Units
  233
- Menu 1-4 Powersplit (Option)
  235
- Menu 1-5 "Language
  239
- Menu 1-7 "Display
  240
- Menu 1-7-1 "Day/Night Mode
  241
- Menu 1-7-2 Beeper
  242
- Menu 1-7-4 Direction of Rotation
  244
- Menu 1-7-5 Configure Status Line
  245
- NIR Sensor for Moisture Measurement (Option)
  246
- Menu 1-8 Date/Time
  249
- Menu 1-9 Owner's Address
  250
- Menu 1-10 Memory Keys
  251
- Main Menu 2 Counters
  252
- Deleting the Day Counter
  253
- Switching to Customer Datacounters
  253
- Main Menu 3 Maintenance
  254
- Unfulfilled Switching-On Conditions and CAN Bus Disturbances
  255
- Menu 3-1 Central Lubrication/Cleaning
  257
- Menu 3-2 Grind/Counterblade
  258
- Menu 3-3 Calibration of Absolute Lifting Unit Height
  264
- Calibration of Sensors at Lifting Unit
  265
- Calibrating the Absolute Cutting Height
  268
- Calibrating the Automatic Steering System
  271
- Calibrating the Steering Angle Sensor
  274
- Row Tracer Calibration
  276
- Calibrating Flexible Row Tracers
  279
- Calibration of Valves for Steering Left/Right (Manual)
  280
- Calibration of Valves for Steering Left/Right (Automatic)
  282
- Turning Circle Calibration (Only for ISOBUS Steering System)
  285
- Menu 3-5 Calibration Spout
  287
- Menu 3-6 Corn Conditioner Calibration
  290
- Menu 3-7 Calibration of Feed Drive/Front Attachment
  293
- Calibrate Feed Drive/Front Attachment
  294
- Menu 3-9 Calibration of Rockprotect
  297
- Menu 3-10 Calibration of Main Coupling
  298
- Menu 3-11 Maintenance of Additional Axle (Option)
  301
- Menu 3-12 Automatic Calibration of Sensors at Lifting Unit
  302
- Main Menu 4 Service
  304
- Menu 4-1 Diagnostics
  305
- Unfulfilled Switching-On Conditions and CAN Bus Disturbances
  307
- General Status Displays Sensors/Actuators
  309
- Menu 4-1-1 Diagnostics Intake
  310
- Menu 4-1-2 Diagnostics Front Attachment
  314
- Menu 4-1-3 CAN Bus
  318
- Menu 4-1-4 Diagnostics Spout
  320
- Menu 4-1-5 Diagnostics Lifting Unit
  326
- Menu 4-1-6 Diagnostics Travelling Gear
  336
- Menu 4-1-7 Metal Detection
  343
- Menu 4-1-8 Diesel Engine
  347
- Menu 4-1-9 Automatic Steering System
  355
- Menu 4-1-10 Diagnostics Autoscan
  360
- Menu 4-1-11 Diagnostics Electronics
  362
- Menu 4-1-12 Diagnostics Work
  369
- Menu 4-1-13 Diagnostics Grind
  382
- Menu 4-1-14 Diagnostics Counterblade
  385
- Menu 4-1-15 Diagnostics Corn Conditioner
  388
- Menu 4-1-16 Diagnostics Multi-Function Lever
  390
- Menu 4-1-17 Diagnostics CUC
  394
- Menu 4-1-18 Diagnostics Manual Operation
  397
- Menu 4-1-19 Diagnostics Terminal
  398
- Menu 4-1-20 Diagnostics Rockprotect
  400
- Menu 4-1-21 Diagnostics Moisture
  404
- Menu 4-2 Error List
  406
- Menu 4-3 "Service Level
  412
- Menu 4-4 Information
  413
- Menu 4-4-1 Multi-Function Lever
  413
- Menu 4-4-2 Software
  414
- Menu 4-4-3 Machine
  417
- Menu 4-4-8 Software Package Display
  418
- Menu 5 Working Screen
  418
- Error Messages
  419
- Instruction Message
  420
- Warning Message
  421
- Printing Customer Data
  422
- Selecting the Customer Record
  422
- Print Menu Customer Data
  423
- Printing Cultivated Area Counter State/States
  426
- Accessing the Constant Power Setting Menu (Optional)
  427
- Entering the Degree of Speed Reduction
  428
- Setting the Maximum Speed
  430
- Setting the Minimum Speed
  431
- Operation of the Internal Silage Additive System
  432
- Calibration of the Internal Silage Additives Unit
  434
- Recording the Characteristic Line
  435
- Use
  436
- Continuous Operation
  437
- Automatic Mode
  438
- Crop Flow Cleaning Headland
  439
- Error Messages
  440
- Cleaning and Maintenance
  441
- Commissioning
  442
- Checks before Starting up the Machine for the First Time
  442
- Mounting Warning Panels in the Operating Position
  445
- Mounting Fire Extinguisher in the Holder
  446
- Identification Plate
  446
- Start-Up
  447
- Check before Start-Up
  447
- Silage Additive System
  449
- Silage Additives Unit (Internal)
  449
- Silage Additive System (External)
  450
- Start-Up - Grass Mode
  451
- Operating the Cable Winch
  452
- Removing the Corn Conditioner
  453
- Installing the Grass Channel
  458
- Start-Up - Maize Mode
  464
- Operating the Cable Winch
  465
- Removing the Grass Channel
  467
- Installing the Corn Conditioner
  471
- Removing/Installing the NIR Sensor for Moisture Measurement
  479
- Converting the Pendulum Frame Cylinder for Maize Mode
  485
- Further Conversion Work
  487
- Removing the Additional Axle
  491
- Additional Axle
  491
- Start-Up - Additional Axle
  491
- Installing the Additional Axle
  493
- Setting the Pressure of the Additional Axle on the Pressure Limiting Valve
  494
- Function Test Additional Axle
  495
- Start-Up - Spout Extension
  496
- Removing/Attaching the Spout Extension/Spout End Piece
  496
- Weights
  497
- Removing the Spout Extension (12- and 14-Row)
  497
- Attaching the Spout Extension (12- and 14-Row)
  498
- Attaching the Spout End Piece (8- and 10-Row)
  499
- Removing the Spout End Piece (8- and 10-Row)
  500
- Setting the Start-Up Safety Mechanism
  501
- Start-Up - Attaching and Removing the Front Attachment
  502
- Adapting the Adapter Frame of the Front Attachment
  503
- Preparing the Pendulum Frame for Installation of the Front Attachment
  504
- Mounting the Front Attachment
  505
- Removing Easyflow
  512
- Switching off Easyflow
  514
- Start-Up - Attaching the Rear Weight
  515
- Driving and Transport
  518
- Starting the Engine
  519
- Observing Indicator Lamps
  521
- Behaviour after the Engine Has Stalled
  522
- Jump Starting the Machine
  524
- Starting up the Machine
  525
- General on Driving
  525
- Switching on Road Travel Mode
  526
- Driving Forwards
  526
- Setting the Acceleration Behaviour
  527
- Reversing
  528
- Cruise Control
  529
- Saving Speed for Operation with Cruise Control
  529
- Deactivating Cruise Control
  530
- Activating Cruise Control
  530
- Stopping
  531
- Stopping with the Multi-Function Lever
  531
- Stopping with the Foot Brake
  532
- Trailer Brake (Option)
  533
- Applying the Parking Brake
  534
- Switching off the Engine
  534
- Switching off the Machine
  535
- Preparations for Road Travel
  536
- Transport Position
  536
- Folding/Raising the Front Attachment into the Transport Position
  537
- Swivelling the Discharge Chute into Transport Position
  540
- Behaviour When Driving Downhill
  541
- Towing
  541
- Releasing the Holding Brake Manually
  543
- Preparing the Machine for Transport
  545
- Raising and Lowering the Front Attachment
  546
- Operation
  546
- Aligning the Pendulum Frame
  547
- Operating the Machine with a Trailer
  548
- Connecting Trailer
  549
- Connecting Trailer for Italy
  551
- Disconnecting Trailer
  553
- Disconnecting Trailer for Italy
  555
- Additional Axle (Optional)
  556
- Maize Operating Mode
  556
- Grass Mode
  556
- Xdisc Mode
  556
- Manual Check of Additional Axle Basic Function
  557
- Function Test of Additional Axle Automatic Functions
  557
- Field Mode
  558
- Field Mode on Slopes
  559
- Fast Change of Direction of Travel (Fast Reversing)
  560
- Emergency Switching of the Chopping Drum
  561
- Operating Intake/Front Attachment
  562
- Metal Detection
  566
- Rockprotect (Option)
  566
- Lifting Unit Control
  567
- Setting Discharge Chute
  569
- Traction Control System
  571
- Automatic Steering System
  572
- Constantpower Load Limit Control (Optional)
  575
- Autoscan (Optional)
  576
- Adjusting the Chop Length
  577
- Variloc Gearbox (Optional), Switching between 2 Gearbox Positions
  579
- Adjusting the Electrically Adjustable Discharge Accelerator Rear (Optional)
  582
- Removing Crop Flow Blockages in the Area of the Crop Flow
  583
- Blowing Device for Intake Unit and Grinding Device
  588
- Settings
  589
- Optimising Crop Flow
  590
- Adjusting Overhang of the Cutting Blades
  591
- Optimising Discharge Capacity of the Machine
  591
- Setting Drum Base
  592
- Setting the Discharge Accelerator Rear Wall
  594
- Settings on the Installed Grass Channel
  594
- Settings with an Installed Corn Conditioner
  600
- Setting the Throttle Valves
  606
- Metric Thread Screws with Control Thread
  607
- Tightening Torques
  607
- Maintenance
  607
- Metric Thread Screws with Fine Thread
  608
- Metric Thread Screws with Countersunk Head and Hexagonal Socket
  608
- Maintenance Table
  609
- General Maintenance Work
  620
- Fire Extinguisher
  620
- Cleaning the Machine Completely
  621
- Maintenance - Basic Machine
  622
- Windscreen Washer System
  622
- Maintenance - Air Conditioning System and Heating
  623
- Components of the Air Conditioning System
  623
- Refrigerant
  624
- Collector / Dryer
  624
- Filling Quantities of Consumables Air Conditioning System
  625
- Checking Refrigerant Condition and Filling Quantity
  625
- Changing / Cleaning the Fresh Air Filter
  626
- Changing / Cleaning the Circulation Filter
  627
- Cleaning the Radiator and the Radiator Compartment
  629
- Maintenance of Brake (Bosch)
  630
- Belt Drives
  631
- Checking the Belt Pulley
  631
- Checking the Power Belt
  631
- Sieve Drum Drive
  632
- Tyres
  633
- Checking and Maintaining Tyres
  633
- Changing the Tyre Size
  634
- Wheel Mounting
  634
- Running Direction of the Tyres
  634
- Servicing the Tow Coupling
  635
- Servicing the Trailer Coupling for Italy
  636
- Cleaning the Silage Additives Unit
  637
- Cable Winch
  640
- Maintenance - Engine
  641
- Contamination in the Engine Compartment
  642
- Cleaning the Engine Compartment with Compressed Air
  642
- Engine Oil Level
  642
- Checking Engine Oil Level
  643
- Fuel System
  644
- Refuelling
  644
- Changing Filter Element on the Fuel Prefilter with Water Separator - Draining Condensation
  645
- Replacing the Fuel Prefilter Hand Pump
  646
- Replacing the Fuel Filter Insert
  647
- Venting the Fuel System
  647
- Maintenance Cooling System (Engine)
  648
- Coolant
  648
- Checking the Engine Pipework
  651
- Air Filter
  653
- Cleaning Air Filter
  653
- 22.8.1.2 Replacing Safety Cartridge
  654
- Maintenance - Compressed Air System
  655
- Compressed-Air Reservoir
  655
- Checking the Drain Valve
  656
- Cleaning the Silencer
  656
- Maintenance - Supply System
  657
- Feed Attachment
  657
- Remove the Feed Attachment with Front Attachment
  657
- Attaching the Feed Attachment with Front Attachment
  664
- Remove the Feed Attachment with Installation Cart
  670
- Attaching the Feed Attachment with Installation Cart
  677
- Grinding the Cutting Blade
  682
- Re-Adjusting or Replacing the Grinding Stone
  686
- Checking the Grinding Stone
  687
- Re-Adjusting the Grinding Stone
  688
- Replacing the Grinding Stone
  690
- Re-Adjusting or Changing the Cutting Blades
  692
- Rotating the Chopping Drum
  693
- Re-Adjusting or Changing the Chopping Blades on Chopping Drums with 20, 28, 36 Blades
  694
- Re-Adjusting or Changing the Chopping Blades on Chopping Drums with 40, 48 Blades
  701
- Locking the Chopping Drum
  701
- Readjusting the Cutting Blades
  702
- Changing Cutting Blades
  704
- Working with Half the Number of Cutting Blades
  707
- Turning or Replacing the Counterblade
  708
- Turning or Changing the Conveyor Bars on the Pre-Compression Roller
  711
- Adjusting the Distance between the Scraper and Flat Roller
  712
- Adjusting the Gap between the Baling Roller and Scraper
  714
- Setting the Tension Springs on the Feed Attachment
  715
- Hydraulic Oil
  716
- Maintenance - Hydraulic System
  716
- Over-Pressure Valves
  716
- Hydraulic Oil Tank
  717
- Oil Level Check and Oil Change on the Hydraulic Tank
  717
- Change Return Suction Filter
  719
- High-Pressure Filter
  720
- Check Hydraulic Hoses
  721
- Maintenance - Gearbox
  722
- Overview of the Drives
  722
- Maintenance of Power Take-Off Gear
  723
- Maintenance of Transfer Gearbox
  726
- Maintenance of Lower Roller Gearbox
  727
- Maintenance of Angular Gearbox
  728
- Maintenance Upper Roller Gearbox
  729
- Maintenance Worm Drive
  730
- Wheel Hub Gearbox Maintenance
  731
- Maintenance Variloc Gearbox (Option)
  734
- Maintenance - Electrical System
  736
- Battery
  737
- Removing and Installing Battery
  738
- Servicing the Battery
  740
- Three-Phase Generator
  740
- Starter
  742
- Maintenance - Lubrication
  743
- Manual Lubrication Chart
  744
- Maintenance - Central Lubrication System
  746
- Overview of the Distributor Blocks of the Central Lubrication System
  746
- Lubricant Filling
  749
- Visual Filling Level Control
  749
- Topping up Lubricant
  750
- Signal Displays
  752
- Fault
  753
- At the End of the Harvest Season
  754
- Placing in Storage
  754
- Before the Start of the New Season
  756
- Disposal of the Machine
  757
- Appendix
  759
- Appendix - Cropcontrol System
  759
Appendix - Cropcontrol System

760
- Appendix - Parameter List
  760
- Connecting the Terminal in Case of Self-Propelled Machines
  761
- Mode of Operation Cropcontrol and Cropcontrol TC Sync in Connection with ISOBUS Task Controller
  763
- Design of the Display
  764
- Display Working Screen
  764
- Operating Cropcontrol System Via KRONE CCI 200 Operation Terminal or KRONE Delta Operation Terminal
  764
- Short-Cut Buttons in the Working Screen
  766
- Display in Basic Screen
  768
- Counterweighing
  769
- Performing a Counterweighing
  769
- Menu Level
  772
- Bringing up a Menu Level
  773
- Main Menu 1 Settings
  774
- Main Menu 2 Calibration
  776
- Main Menu 13 Yield Counter
  782
- Main Menu 14 ISOBUS Settings
  792
- Main Menu 15 Service
  795
- Error Messages (UT)
  805
- Design of the Display
  808
- Display Working Screen with Cropcontrol TC Sync System
  808
- Operating Cropcontrol System with Installed Cropcontrol TC Sync. System Via KRONE CCI 200 Operating Terminal
  808
- Short-Cut Buttons in the Working Screen
  810
- Display in Working Screen
  815
- Creating CCI200 Order and Performing Counterweighing
  816
- Creating Order
  816
- Counterweighing
  818
- Performing Counterweighing
  818
- Entering the Weight of the Counterweighing
  820
- Deleting a Counterweighing
  821
- Autocalibrate
  822
- Entering Calibration Factor Directly
  822
- Creating Control Mobile Order and Performing Counterweighing
  823
- Creating Order
  823
- Performing Counterweighing
  824
- Entering the Weight of Counterweighing
  826
- Deleting a Counterweighing
  827
- Entering Correction Factor Directly
  828
- Autocalibrate
  829
- Menu Level
  830
- Bringing up a Menu Level
  831
- Main Menu 1 Settings
  832
- Main Menu 2 Calibration
  834
- Main Menu 14 ISOBUS Settings
  839
- Main Menu 15 Service
  842
- Error Messages (UT)
  852
- Appendix - Error Messages
  878

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