User Manuals: Komatsu WA95-3 Wheel Loader

Manuals and User Guides for Komatsu WA95-3 Wheel Loader. We have 1 Komatsu WA95-3 Wheel Loader manual available for free PDF download: Operation & Maintenance Manual

Komatsu WA95-3 Operation & Maintenance Manual (198 pages)

Brand: Komatsu | Category: Construction Equipment | Size: 4 MB

Table of Contents
3
Information on These Operating Instructions
7
Why You Should Read These Operating Instructions
9
Notes on Safety Regulations
10
Correct Use
10
Safety Notes in the Operating Instructions
10
Standards and Guidelines
12
CE-Conforming Equipment
14
CE-Conforming Equipment of the Manufacturer According to Document 42W-93-11130
16
Loading and Transporting the Machine
19
Securing the Articulated Steering
21
Lifting the Machine
21
Driving Machine Onto Loading Area of Transport Vehicle
22
Securing the Machine During Transport
23
After Transport
23
Dimensions, Weights, and Operating Values
24
Technical Data
25
Safety
27
General Safety Measures
28
Safety Instructions
28
Safety Devices
28
Emergency Exit
28
Clothing and Personal Protection
28
Machine Modifications
29
Before You Leave the Driver's Seat
29
Mounting and Dismounting
29
Fire Prevention and Fire Fighting
30
Protection against Asbestos Dust
31
Protection against Injuries
31
Working at High Temperatures
31
Roll-Over Protection System (ROPS)
32
Attachment for Protection against Falling Objects (FOPS)
32
Attachments
32
Battery
33
Before You Start the Engine
34
Workplace Safety
34
In the Driver's Cab
34
In-Door Operation
35
Gas, Dust, and Inflammable Vapours
35
Mirrors, Windows, and Lighting
35
Machine Operation
36
Before You Start the Engine
36
Reversing
36
Driving
36
Driving on Slopes
37
Emergency Lowering System
37
Working Close to Overhead Power Transmission Lines
38
Loading
38
Good Vision
39
Working on Snow
39
Height Limitation
39
Brakes
39
Working on Loose Soil
39
Working with the Forklift Truck Attachment
40
Parking the Machine
41
Transport
42
Loading and Unloading the Machine
42
Safety Measures During Maintenance
43
Personnel
43
Prior to Start of Maintenance Measures
43
During Maintenance
45
Tyres
49
Labeling
50
Positions of Safety Labels
50
Information Labels
51
Controls and Indicators
53
Overall View of the Machine
55
Controls and Indicators
56
Overall View
56
Instrument Panel
57
Warning Lights
58
Control Lamps
60
Measuring Indicators
63
Switches
65
Control Levers, Pedals
71
Articulated Steering Catch
75
Traction Device
75
Socket
75
Door Unlocking System
75
Alarm Horn for Reverse Driving (Option)
75
Operation
77
Running in the Machine
79
Preparing the Machine Start
80
Visual Checks (also Refer to Chapter "Maintenance Prior to Machine Start")
80
Adjustments Prior to Machine Start
82
Adjusting the Driver's Seat
82
Adjusting the Steering Column
83
Adjusting the Armrest
83
Adjusting the Rear-View Mirrors
83
Adjusting the Heating and Ventilation System
84
Operating the Air Conditioning
85
Putting on the Safety Belt
86
Starting and Switching off the Engine
87
Starting the Engine
87
Switching off the Engine
88
Driving
89
Start-Up
89
Driving with the High-Speed Gear
90
Changing the Driving Direction
91
Reverse Driving
91
Turning
92
Braking
93
Stopping
94
Longer-Distance Driving
95
Operating the Machine
96
Tyre-Appropriate Operation
98
Adjusting the Bucket Positioner
99
Loading
100
Transporting
102
Dumping/Unloading
102
Planing
103
Working with the Forklift Truck Attachment
104
Precautions for Special Operations
105
After the Work Is Finished
105
Instructions for Winter Operation
106
Longer Standstill Periods of the Machine
107
Troubleshooting
109
Warning Lights and Indicators
111
Electrical System
112
Engine
113
Hydraulic System
116
Brakes
118
Axles
119
Driver's Cab
119
Emergency Steering Characteristics
120
Emergency Lowering System
120
Starting the Engine with a Battery Jumper Cable
121
Towing the Machine
123
Inadequate Braking Effect
125
Maintenance
127
Maintenance Basics
129
Cleaning the Machine
130
Working-Area-Dependent Maintenance
131
Lubricants and Operating Agents
132
Replacing Safety-Related Parts
137
Spare Parts and Consumable Components
138
Electrical System
139
Tyres
141
Tools
143
Torque for Standard Nuts and Bolts
144
Maintenance Schedule
147
Maintenance Prior to Start
149
Cooling System, Checking the Coolant Level, Topping up Coolant
149
Engine, Checking the Oil Level, Topping up Oil
150
Engine, Draining off Oil
150
Checking the Fuel Level, Refuelling
151
Checking the Controls
151
Checking the Electrical Connections
152
Heater / Air Conditioning: Checking Rate of Air Flow
152
Other Maintenance Measures Prior to Start
152
Maintenance Upon Demand
153
Checking the Air Conditioning System
153
Maintenance Every 10 Operating Hours
154
Lubrication
154
Maintenance after the First 50 Operating Hours
155
Engine, Changing Oil and Replacing the Oil Filter Cartridge
155
Replacing the Oil Filter Cartridge
156
V-Belt, Checking the Condition
157
V-Belt, Checking and Adjusting the Tension
157
Hydraulic System, Replacing the Filter Insert
158
Checking and Tightening the Wheel Nuts
158
Front and Rear Axle, Oil Change
159
Transfer Box Gearing - Changing Oil
160
Maintenance Every 50 Operating Hours
161
Checking the Cooling System, Coolant Level in the Radiator and Expanion Tank
161
Draining off Water and Dirt Deposits from the Fuel Tank
162
Checking the Service Brake and Oil Level, Refilling Oil
162
Checking the Battery and Acid Level
163
Re-Charging the Battery
164
Lubrication
165
Maintenance Every 100 Operating Hours
166
Draining the Water Separator, Removing Water and Dirt Deposits
166
Maintenance Every 250 Operating Hours
167
Changing the Engine Oil and Oil Filter Cartridge
167
Checking the V-Belt Condition
167
Checking and Adjusting the V-Belt Tension
167
Front and Rear Axle, Checking the Oil Level
168
Air Filter, Removing and Re-Installing the Filter Insert, Checking and Cleaning the Filter Insert
169
Cleaning the Radiator Segments
171
Lubrication
171
Maintenance Every 500 Operating Hours
172
Changing the Fuel Filter and Filter Element
172
Changing the Filter Cartridge of the Hydraulic System
173
Cleaning the Water Separator
174
Lubrication
175
Transfer Box Gearing, Checking the Oil Level and Refilling Oil
175
Air Filter, Replacing the Filter Insert, Replacing the Safety Filter
176
Heater/Air Conditioning: Cleaning/Replacing Filter Fleece or Cleaning Condenser
177
Checking the ALS-Accumulator Gas Pressure (Option)
178
Maintenance Every 1000 Operating Hours
179
Cooling System, Exchanging Coolant and Cleaning the System
179
Front Axle, Oil Change
181
Rear Axle, Oil Change
181
Transfer Box Gearing, Oil Change
181
Service Brake
181
Checking and Adjusting System Pressures
181
Checking and Adjusting the Valve Play
181
Checking and Adjusting the Injection Nozzles, Nozzle Pressure and Fuel-Jet Pattern
181
Checking the Accumulator Gas Pressure of Third Control Circuit
181
Maintenance Every 2000 Operating Hours
182
Hydraulic System, Oil Change
182
Ventilating the Hydraulic Oil Tank
183
Cooling System, Checking the Antifreeze Content of the Coolant
183
Checking the Cooling System
183
Checking the Fuel Pump
183
Checking the Fuel and Coolant Tubes, Replacing the Tubes (if Required)
183
Checking the Water Pump
183
Checking and Adjusting the Fuel Injection and Injection Time
184
Technical Data
185
Noise Emission Levels
187
Vibration Level
187
Limit Values for Slopes
187
Special Equipment and Attachments
189
ALS-Electronics
191
Structure and Functioning Principle of the ALS-Electronics
191
Precautionary Measures for Switching on the ALS-Electronics
191
Operation of the ALS-Electronics
191
Handling of the Pressure Accumulator
192
Index
193

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