Komatsu GALOE WA320PT-5L Manuals

Manuals and User Guides for Komatsu GALOE WA320PT-5L. We have 1 Komatsu GALOE WA320PT-5L manual available for free PDF download: Operation And Maintenance Manual

Komatsu GALOE WA320PT-5L Operation And Maintenance Manual (212 pages)

PARALLEL TOOL CARRIER

Brand: Komatsu | Category: Construction Equipment | Size: 8.47 MB

Introduction
8
Foreword
8
Safety Information
10
Approved and Non-Approved Uses
11
Non-Approved
11
Product Identification
12
Machine Serial Number
12
Engine Serial Number and Emission Label
13
Service Meter Location
13
Serial Numbers and Dealer Information
14
Table of Contents
15
Safety
26
General Safety Rules and Precautions
26
General Safety Rules
26
Safety Features
27
Personal Protective Equipment
27
Unauthorized Modifications
28
Leaving Operator's Compartment
28
Mounting and Dismounting
29
Fire Prevention for Fuel and Oil
30
Dust Hazard Precautions
30
Crush or Pinch Point Dangers
30
Fire Extinguisher and First Aid Kit
31
Inside Operator's Compartment
31
Precautions When Using Rops
31
Precautions for Attachments
31
Starting Your Work Operations
32
Work Site Hazards
32
Avoiding Dangerous Situations
32
Working Clearances
34
Rules for Road Travel
35
Traveling in Reverse
35
Traveling on Icy or Snow-Covered Surfaces
35
Working on Loose or Unstable Ground
35
Travel on Slopes
36
Parking the Machine
37
Precautions During Maintemance Operations
38
Warning Tags
38
Equipment Storage
38
Working under the Machine
39
Using Drop Lamps
39
Keeping the Machine Clean
40
Running the Machine During Maintenance
40
Rules for Refueling the Machine
41
Cooling System Precautions
41
Battery Precautions
42
Starting the Machine
42
High Pressure Hoses
43
High Temperatures Areas
43
Disposal of Waste Materials
43
Inflating Tires
44
Accumulator
44
Critical Parts
44
Vibrations to Which the Operator Is Exposed
44
Safety and Warning Decals
45
Location of the Safety Decals
45
General View of Machine
54
Outside View of the Machine
54
Inside View of the Cab
55
Description of Alerts, Gauges and Monitor System
56
Instrument Bezel
56
Central Warning Lamp
57
Emergency Stop Warning System
58
Brake Pressure Warning Lamp
58
Engine Oil Pressure Warning Lamp
58
Battery Charge Warning Lamp
59
Steering Oil Pressure Warning Lamp
59
Caution Lamps
60
Axle Oil Temperature Caution Lamp
60
Parking Brake Reminder Lamp
61
Hst Oil Temperature Caution Lamp
61
Coolant Temperature Caution Lamp
61
Fuel Level Caution Lamp
61
Inspection and Maintenance Allerts
62
Radiator Coolant Level Alert Lamp
62
Engine Oil Level Alert Lamp
63
Maintenance Alert Lamp
63
Hst Oil Filter Clog Alert Lamp
63
Air Cleaner Clogging Alert Lamp
63
Mode Alert Lamps
64
Parking Brake Indicator Lamp
64
Engine Preheat Lamp
64
Steering Oil Pressure Lamp (Green)
65
Direction Indicator Lamp
65
Turn Signal Indicator Lamp
65
Head Lamp Beam Indicator
65
Gauge Display
66
Hst Oil Temperature Gauge
66
Engine Coolant Temperature Gauge
67
Fuel Level Gauge
67
Speedometer
67
Meter Mode Display
67
Machine Electronic Monitoring Display
68
Monitor Mode Selector Switches
68
Mode Selector Switch 1
68
Mode Selector Switch 2
69
Monitor Display Information
69
Hour Meter and Odometer Display
69
Adjusting Monitor Brightness
69
Programing Telephone Number
69
Action Code Display
70
Failure Code Display
71
Service Display
71
Selecting Language
73
Setting Hst Function
73
Machine Switches and Controls
74
Switches
75
Ignition Switch
75
Speed Range Selector Switch
75
Variable Shift Control Switch
75
Traction Control Switch
76
Ecss Switch
76
Head Lamps-Turn Signals-Dimmer Switch
77
Horn Button
77
Hazard Lamp Switch
78
Front Work Lamps Switch
78
Rear Work Lamps Switch
78
Mode Selector Switch 1
78
Mode Selector Switch 2
79
Attachment Select Switch
79
Dump Speed Switch
79
Quick Coupler Switch
79
Front Wiper Switch
79
Rear Wiper Switch
80
Cigarette Lighter
80
Cab Lamp Switch
80
Rear Window Heater Switch
80
Controls
81
Directional Control Lever
81
Work Equipment Lock Lever
81
Lift Arm Control Lever
81
Bucket Control Lever
82
Auxiliary Control Lever
82
Brake Pedals
83
Accelerator Pedal
83
Parking Brake Lever
83
Steering Tilt Lock Lever
84
Security, Locks and Safety Features
85
Ignition Key Locked Areas
85
Cab Door Locks
85
Engine Access Doors
85
Rear Gril and Fuel Cap
86
Padlocked Areas
87
Battery and Tool Box
87
Transfer Case
87
Upper Hood Access Panel
87
Cab Doors and Windows
88
Cab Door Lock Button
88
Cab Door Open Lock
88
Cab Window Lock Cancel Knob
88
Safety Lock Bar
89
Fuses and Electrical Outlets
90
Fuse Panel
90
Fuse Box (A)
90
Fuse Box (B)
91
Slow Blow Fuse
91
Additional Features
92
Power Outlet
92
Cool Box
92
Storage Box
92
Air Conditioning System
93
Blower Motor Switch
93
Air Conditioner Switch
93
Mode Selector Switch
94
(Fresh/Recirc) Selector Switch
94
Temperature Control Switch
94
Climate Control Operation
95
When Not Using the Air Conditioner
95
Am/Fm Radio-Cassette Stereo
96
Radio Operation
97
Power Switch/Volume
97
Auto-Store/Preset Scan Button
97
Bass Control Knob
97
Treble Control Knob
97
Loudness Button
98
Time/Radio Display Selector Button
98
Tape Eject Button
98
Cassette Door
98
Fast Forward, Rewind Buttons
99
Preset Buttons
99
Metal Tape Button
99
Seek Tuning Buttons
99
Band Selector Button
100
Using Radio Feature
100
Using Auto Preset
100
Using Manual Preset
100
Listening to Radio
101
Listening to Cassette Tape
101
Reversing Tape
101
Start-Up Preperations and Checks
102
Pre-Operational Checks
102
Perform a Walk Around Check of Your Machine
102
Tire Pressures and Checks
103
Checks under the Hood
104
In the Operator's Cab
106
Start-Up and Checks
109
Starting Your Work Operations
111
Warming the Hydraulic Oil
111
Parallel Tool Kit
112
Work Equipment Control Levers
112
Using the Forks
113
Fork Lift Limitations
113
Load Handling Safety Tips
114
Traveling Safety Tips
114
Loading Operations
114
Transporting a Load
116
Unloading
116
Adjusting the Work Equipment
118
Adjusting the Boom Kickout
118
Adjusting the Bucket Positioner
118
Bucket Level Indicator
119
Adjusting Fork Positioner
119
Using the Hydraulic Quick Coupler
121
Removing the Attachment
121
Installing the Attachment
122
Traveling, Stopping and Parking the Machine
125
Traveling
125
Changing Direction
127
Turning the Machine
127
Turning on Slopes
127
Emergency Steering (if Equipped)
128
Stopping the Machine
129
Parking the Machine
130
Transporting the Machine
132
Loading and Securing the Machine
132
Lifting the Machine
133
Lifting Locations and Procedures
133
Using Wire Rope
134
Pre Lifting Procedures
134
Towing the Machine
136
Cold Weather Operation
137
Fuel and Lubricants
137
Coolant
137
Precautions after Completion of Work
137
After Cold Weather
137
Warming up the Steering
137
Long-Term Storage
138
Before Storage
138
During Storage
138
After Storage
138
Basic Troubleshooting
140
Engine
140
Chassis
141
Electrical
142
Guide to Maintenance
143
Carrying out Kowa (Komatsu Oil Wear Analysis)
144
Kowa Analysis Items
144
Oil Sampling
144
Wear Parts
145
Fuel Specifications
146
Fuels
146
Notes Regarding the Electrical System
147
Notes Regarding Lubrication
147
Proper Selection According to the Ambient Temperature
148
Standard Tightning Torques
149
Periodic Replacement of Safety Critical Parts
150
Maintenance Schedule Chart
151
Servicing When Required
151
Every 50 Hours Service
151
Every 250 Hours Service
151
Every 500 Hours Service
151
Every 1000 Hours Service
152
Every 2000 Hours Service
152
Every 4000 Hours Service
152
Servicing When Required
153
Check, Clean or Replace Air Cleaner Element
153
Check, Clean, or Replace Air Cleaner Element
153
Check
153
Clean
153
Replace Air Cleaner Element
154
Flushing the Cooling System
156
Checking Oil Level in Transfer Case, Add Oil
158
Checking Axle Oil Level, Add Oil
159
Cleaning Axle Case Breather
160
Cleaning Air Conditioner Condenser
160
Washing Method
160
Checking Window Washer Fluid Level
161
Cleaning Radiator Cooling Fins
161
Cleaning Transfer Oil Cooler Fins
162
Checking Electrical Intake Air Heater
162
Replacing Bolt on Cutting Edge
162
Replacing Bucket Teeth
163
Checking Air Conditioner
163
Replacing Slow Blow Fuse
164
Selection and Inspection of Tires
165
Selection of Tires
165
Inflation of Tires
165
Every 50 Hours Service
166
Drain Water, Sediment from Fuel Tank
166
Every 100 Hours Service
167
Lubricating Rear Axle Pivot Pin
167
Cleaning Fresh Air Filter
167
Checking Oil Level in Hydraulic Tank, Add Oil
168
Every 250 Hours Service
169
Check Battery Electrolyte Level
169
Checking Electrolyte Level from Side of Battery
169
Side
170
Checking Parking Brake
171
Checking V-Belt Tension/Adjust
171
Inspection
171
Check When Changing the V-Belt
171
Adjusting
171
Checking for Loose Wheel Hub Bolts, Tightening
172
Cleaning A/C Recirculation Filter
172
Lubricating Work Equipment
173
Every 500 Hours Service
175
Changing Engine Oil and Oil Filter Cartridge
175
Replacing Engine Oil Filter Cartridge
176
Cleaning Water Separator Strainer
177
Every 1000 Hours Service
178
Changing Oil in Transfer Case
178
Cleaning Transfer Case Breather
179
Replacing Hst Oil Filter Element
180
Lubricating Chassis
180
Checking Parts of Turbocharger
181
Checking Play in Turbocharger Rotor
181
Checking Alternator Belt Tension, Replace
181
Every 2000 Hours Service
182
Changing Hydraulic Oil and Filter Element
182
Replacing Hydraulic Tank Breather Element
183
CHANGING AXLE Oil
183
Changing Axle Oil (*)
183
Replacing Air Conditioner Recirculation Air Filter
184
Checking Alternator, Starting Motor
184
Checking Engine Valve Clearance, Adjust
184
Checking Brake Disc Wear
184
Cleaning and Check Turbocharger
185
Checking Accumulator Gas Pressure
185
Checking Vibration Damper
185
Checking Function of Accumulator
185
Ppc Accumulator
185
Every 4000 Hours Service
186
Lubricating Drive Line
186
Check Water Pump
186
Additional Service Tips
187
Handling Cab Wiper
187
Preventing Damage to Wiper Arm Bracket
187
Engine Starting Problems
187
When Engine Can be Used
187
When Engine Cannot be Used
187
Battery Servicing
188
If Battery Is Discharged
188
Precautions
188
Removal and Installation of Battery
188
Precautions When Charging the Battery
189
Starting Engine with Booster Cables
189
Precautions When Using Booster Cables
189
Connecting the Booster Cables and Starting the Engine
190
Starting the Engine
190
Disconnecting the Booster Cables
190
Specifications
192
Technical Data
192
Overall Dimensions with Work Equipment Attached
192
Fork Lift Kit
192
Material Handling Arm
193
Loader Bucket
194
Basic Machine Specifications
195
Weight Changes
195
Engine
195
Transmission
195
Axles and Final Drives
196
Brakes
196
Steering System
196
Service Refill Capacities
196
Recommended Lubricants
197
Optional Attachments
200
Authorized Optional Equipment
200
Basic Precautions
200
Selecting Bucket and Tires
200
Using Loader Work Equipment
201
Loading Piled Soil or Blasted Rock
201
Load and Carry Operations
203
Loading Trucks or Hoppers
203
V-Shaped Loading Technique
203
Cutting or Digging
204
Grading or Leveling a Surface
205
Using Multi-Function Lever
206
Explanation of Operation
206
Work Equipment Lever
206
Directional Selector Switch
207
Directional Selector Actuation Switch
207
Directional Selector Lamp
208
Using Switch to Change between Forward and Reverse
208
Optional Work Equipment
210
Coupler System
210
Attachments
210

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Komatsu GALOE WA320PT-5L Operation And Maintenance Manual (212 pages)

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