Komatsu WA430-5 Manuals

Komatsu WA430-5 Manuals

Manuals and User Guides for Komatsu WA430-5. We have 1 Komatsu WA430-5 manual available for free PDF download: Operation & Maintenance Manual

Komatsu WA430-5 Operation & Maintenance Manual

Komatsu WA430-5 Operation & Maintenance Manual (349 pages)

Brand: Komatsu | Category: Front End Loaders | Size: 8 MB

Table of Contents

Section 1

9
Section 2

14
- Location of Safety Labels
  16
- Safety Labels
  16
- Safety Labels
  17
- General Precautions
  22
  - Keep Machine Clean
    23
  - Fire Prevention
    26
  - Working on Loose Ground
    28
- Checks before Starting Engine
  31
- Precautions for Operation
  31
- Precautions When Starting
  31
- Starting Engine
  31
- Precautions in Cold Areas
  32
- Checks before Operation
  33
- Operation
  33
- Precautions When Traveling in Forward or Reverse
  33
- Precautions When Traveling
  34
- Traveling on Slopes
  35
- Precautions When Operating
  36
- Prohibited Operations
  36
- Methods of Using Brake
  37
- Operate Carefully on Snow
  37
- Parking Machine
  38
- Loading and Unloading
  39
- Shipping
  39
- Transportation
  39
- Battery
  40
- Battery Hazard Prevention
  40
- Starting with Booster Cables
  41
- Towing
  42
- When Towing
  42
- Appoint Leader When Working with Others
  43
- Keep Work Place Clean and Tidy
  43
- Precautions for Maintenance
  43
- Warning Tag
  43
- Stop Engine before Carrying out Maintenance
  44
- Inspection and Maintenance after Turning E.C.s.s. Switch off
  45
- Two Workers for Maintenance When Engine Is Running
  45
- Accumulator
  46
- Attachments
  46
- Personnel
  46
- Proper Tools
  46
- Noise
  47
- Precautions When Using Hammer
  47
- Removing Battery Terminal
  47
- Repair Welding
  47
- Work under the Machine
  47
- Handling High-Pressure Hoses
  48
- Maintenance of Air Conditioner
  48
- Precautions with High-Pressure Oil
  48
- Waste Materials
  48
- Compressed Air
  49
- Periodic Replacement of Safety Critical Parts
  49
- Handling Tires
  50
- Operation
  50
- Precautions When Storing Tires
  50
- Precautions with Tires
  50
- General View
  53
- General View of Machine
  53
- General View of Controls and Gauges
  54
  - Right Switch Panel
    56
  - Front Switch Panel
    56
- Explanation of Components
  57
- Machine Monitor
  57
  - Central Warning Lamp
    58
  - Failure Code Display
    62
  - Caution Items
    68
  - Shift Indicator
    78
  - Meter Display Portion
    80
  - Engine Coolant Temperature Gauge
    80
  - Fuel Gauge
    81
- Switches
  87
  - Starting Switch
    88
  - Hazard Lamp Switch
    92
  - Parking Brake Switch
    92
  - Front Wiper Switch
    95
  - Rear Wiper Switch
    95
  - Cigarette Lighter
    96
- Control Levers, Pedals
  101
  - Gear Shift Lever
    101
  - Manual Shift
    101
  - Automatic Shift
    102
  - Directional Lever
    103
  - Brake Pedal
    105
  - Accelerator Pedal
    106
- Steering Tilt Lock Lever
  106
- Cap with Lock
  107
- Frame Lock Bar
  109
- Towing Pin
  109
- Cab Door Open Lock
  110
- Cab Window Open Lock Cancel Knob
  110
- Grease Pump
  110
- Fuse
  111
- Slow Blow Fuse
  112
- Power Outlet
  113
- Am/Fm Radio
  114
  - Power Switch/Volume
    114
  - Preset Switch
    116
  - Method of Operation
    117
  - Listening to Radio
    117
  - Precautions When Using
    119
- Am/Fm Radio-Cassette Stereo
  120
  - Preset Buttons
    123
- Air Conditioner
  128
  - Fan Switch
    128
  - Air Conditioner Switch
    129
  - Mode Selector Switch
    129
  - Temperature Control Switch
    130
- Handling Auto Air Conditioner
  133
  - Off Switch
    133
  - Monitor Panel
    136
  - Control Method
    137
  - Manual Operation
    138
  - Inspection and Maintenance
    139
- Handling Cab Wiper
  140
- Check before Starting Engine, Adjust
  141
  - Walk-Around Check
    141
  - Check before Starting
    144
  - Seat Adjustment
    149
  - Deluxe Suspension Seat
    149
  - Installation
    152
- Operation
  141
- Operations and Checks before Starting Engine
  155
  - Normal Starting
    157
  - Starting in Cold Weather
    159
- Operations and Checks after Starting Engine
  161
  - Breaking-In the Machine
    161
  - Normal Operation
    161
- Stopping Engine
  163
- Moving the Machine (Directional, Speed), Stopping the Machine
  164
  - Changing Direction
    168
  - Stopping the Machine
    171
- Turning
  174
  - Emergency Steering
    175
- Operation of Work Equipment
  177
- Work Possible Using Wheel Loader
  179
  - Pushing Operation
    182
  - Loading Operations
    183
- Precautions for Operation
  185
- Adjusting Work Equipment Posture
  187
  - Bucket Level Indicator
    188
- Parking Machine
  189
- Checks after Completion of Operation
  191
  - After Stopping Engine
    191
- Locking
  191
- Handling the Tires
  192
  - Tire Pressure
    192
- Loading, Unloading Work with Trailers
  194
  - Securing Machine
    195
- Transportation
  194
- Transportation Procedure
  194
- Lifting Machine
  198
  - Lifting Procedure
    198
- Cold Weather Operation
  200
- Precautions for Low Temperature
  200
  - Fuel and Lubricants
    200
- After Cold Weather
  201
- Precautions after Completion of Work
  201
- Warming-Up Operation for Steering Hydraulic Circuit in Cold Weather
  202
  - Recommended Oil
    202
- After Storage
  203
- Before Storage
  203
- During Storage
  203
- Long-Term Storage
  203
- Troubleshooting
  204
- When Machine Runs out of Fuel
  204
- Method of Towing Machine
  205
- If Battery Is Discharged
  210
  - Removal and Installation of Battery
    210
  - Starting Engine with Booster Cable
    211
  - Starting Engine
    212
- Other Trouble
  213
  - Hours Service
    215
- Guides to Maintenance
  219
- Maintenance
  219
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  221
  - Coolant and Water for Dilution
    222
  - Oil Sampling
    223
  - Storing Oil and Fuel
    223
- Outlines of Service
  221
- Outline of Electric System
  224
- Wear Parts
  225
- Wear Parts List
  225
- Recommended Fuel, Coolant, and Lubricant
  226
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  227
- Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
  228
- Standard Tightening Torques for Bolts and Nuts
  229
- Torque List
  229
- Periodic Replacement of Safety Critical Parts
  230
Maintenance Schedule Chart

231
- Change Transmission Oil Filter Cartridge
  233
- Initial 250 Hours Service
  233
- Initial 250 Hours Service (Only after the First 250 Hours)
  233
- Replace Hydraulic Tank Filter Element
  233
- Service Procedure
  233
- Check, Clean, or Replace Air Cleaner Element
  234
- When Required
  234
- Clean Inside of Cooling System
  238
- Check Transmission Oil Level, Add Oil
  241
- Check Axle Oil Level, Add Oil
  242
  - Clean Air Conditioner Condenser
    244
  - Washing Method
    244
- Check Window Washing Fluid Level, Add Fluid
  244
- Clean Radiator Fins and Cooler Fins
  245
- Check Electrical Intake Air Heater
  248
- Replace Bucket Teeth
  250
- Check Air Conditioner
  252
- Replace Slow Blow Fuse
  253
- Checking Function of Accumulator
  254
- Selection and Inspection of Tires
  255
- Check before Starting
  257
- Drain Water, Sediment from Fuel Tank
  258
- Every 50 Hours Service
  258
- Check Oil Level in Hydraulic Tank, Add Oil
  259
- Every 100 Hours Service
  259
- Lubricate Rear Axle Pivot Pin
  259
- Clean Element in Air Conditioner Fresh Air Filter
  260
- Every 250 Hours Service
  261
  - Check Battery Electrolyte Level
    261
- Check Parking Brake
  263
- Check Alternator Belt Tension, Adjust
  264
- Check Air Conditioner Compressor Belt Tension, Adjust
  265
- Check for Loose Wheel Hub Bolts, Tighten
  266
- Clean Element in Air Conditioner Recirculation Filter
  266
- Checking Function of Accumulator
  267
- Lubricating
  268
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  269
- Every 500 Hours Service
  269
- Replace Fuel Filter Cartridge
  270
- Change Oil in Transmission Case and Transmission Oil Filter Cartridge, Clean Strainer
  271
- Every 1000 Hours Service
  271
- Clean Transmission Case Breather
  272
- Lubricating
  272
- Check Play of Turbocharger Rotor
  273
- Check Tigtening Parts of Turbocharger
  273
- Replace Corrosion Resistor Cartridge
  273
- Change Oil in Hydraulic Tank, Replace Hydraulic Filter Element
  274
- Every 2000 Hours Service
  274
- Replace Hydraulic Tank Breather Element
  276
- Change Axle Oil
  277
- Replace Element in Air Conditioner Recirculation Air Filter, Fresh Air Filter
  277
- Clean Engine Breather Element
  278
- Clean Ppc Circuit Strainer
  278
- Check Brake Disc Wear
  279
- Check Engine Valve Clearance, Adjust
  280
- CHECK INJECTOR NOZZLE (Only Areas with EPA Exhaust Gas Restrictions)
  280
- Checking Function of Accumulator
  280
- Chek Alternator, Starting Motor
  280
- Clean and Check Turbocharger
  280
- Check Vibration Damper
  281
- Every 4000 Hours Service
  282
- Lubricating
  282
- Check Air Conditioner Compressor, Adjust
  283
- CHECK INJECTOR NOZZLE (Areas with no EPA Exhaust Gas Restrictions)
  283
- Check Water Pump
  283
- REPLACE INJECTOR ASSEMBLY (Only Areas with EPA Exhaust Gas Restrictions)
  283
- Every 8000 Hours Service
  284
- REPLACE INJECTOR NOZZLE TIP (Areas with no EPA Exhaust Gas Restrictions)
  284
  - Specifications
    287
  - General Locations
    292
  - Speed Display
    296
  - Printer Output
    314
  - Method of Operation
    318
  - Troubleshooting
    326
  - Explanation of Components
    327
  - Operational Features
    335
  - Method of Operation
    337
  - Bucket Operation
    341
  - Kickdown Switch
    342
  - Hold Switch
    342

Advertisement

Advertisement

Related Products

Komatsu Categories

Excavators Trucks Compact Loader Construction Equipment Tractor

More Komatsu Manuals