Komatsu GALEO WA250PTL-5 Manuals

Manuals and User Guides for Komatsu GALEO WA250PTL-5. We have 1 Komatsu GALEO WA250PTL-5 manual available for free PDF download: Installation Operation & Maintenance

Komatsu GALEO WA250PTL-5 Installation Operation & Maintenance

Komatsu GALEO WA250PTL-5 Installation Operation & Maintenance (254 pages)

WHEEL LOADER

Brand: Komatsu | Category: Front End Loaders | Size: 8 MB

Table of Contents

Section 1

11
- Foreword
  3
- Safety Information
  6
- Introduction
  8
- Front/Rear, Left/Right Directions of Machine
  8
- Necessary Information
  9
- Product Identification Number (Pin)/Machine Serial No. Plate
  9
- Engine Serial No. Plate
  9
- Position of Service Meter
  10
  - Table of Contents
    11
- Safety
  15
- Safety Labels
  18
- Location of Safety Labels
  18
- Safety Labels
  19
- Safety Features
  24
- Fire Extinguisher and First Aid Kit
  24
- If Abnormalities Are Found
  24
- Clothing and Personal Protective Items
  24
- Safety Rules
  24
- General Precautions
  24
- Keep Machine Clean
  25
- Inside Operator's Compartment
  25
- Always Apply Lock When Leaving Operator's Seat
  25
- Handrails and Steps
  26
- Mounting and Dismounting
  27
- No People on Attachments
  27
- Do Not Get Caught in Articulated Portion
  27
- Prevention of Burns
  27
- Fire Prevention
  28
- Unauthorized Modification
  29
- Precautions for Attachments, Options
  29
- PRECAUTIONS WHEN USING ROPS (Roll over Protective Structure)
  29
- Window Washer Liquid
  29
- Action if Fire Occurs
  29
- Safety at Worksite
  30
- Working on Loose Ground
  30
- Do Not Go Close to High-Voltage Cables
  30
- Ensure Good Visibility
  31
- Ventilation for Enclosed Areas
  31
- Checking Signalman's Signals and Signs
  31
- Emergency Exit from Operator's Cab
  31
- Be Careful about Asbestos Dust
  32
- Precautions for Operation
  33
- Starting Engine
  33
- Checks before Starting Engine
  33
- Precautions When Starting
  33
- Precautions in Cold Areas
  34
- Operation
  35
- Checks before Operation
  35
- Precautions When Traveling in Forward or Reverse
  35
- Precautions When Traveling
  36
- Traveling on Slopes
  37
- Prohibited Operations
  38
- Precautions When Operating
  38
- Methods of Using Brake
  39
- Operate Carefully on Snow
  39
- Parking Machine
  40
- Transportation
  41
- Loading and Unloading
  41
- Shipping
  41
- Battery Hazard Prevention
  42
- Battery
  42
- Starting with Booster Cables
  43
- Towing
  44
- When Towing
  44
- Precautions for Maintenance
  45
- Warning Tag
  45
- Keep Work Place Clean and Tidy
  45
- Appoint Leader When Working with Others
  45
- Stop Engine before Carrying out Maintenance
  46
- Two Workers for Maintenance When Engine Is Running
  47
- Inspection and Maintenance after Turning E.C.s.s. Switch off
  47
- Attachments
  48
- Accumulator
  48
- Proper Tools
  48
- Personnel
  48
- Work under the Machine
  49
- Noise
  49
- Precautions When Using Hammer
  49
- Repair Welding
  49
- Removing Battery Terminal
  49
- Precautions with High-Pressure Oil
  50
- Handling High-Pressure Hoses
  50
- Waste Materials
  50
- Maintenance of Air Conditioner
  50
- Compressed Air
  51
- Periodic Replacement of Safety Critical Parts
  51
- Handling Tires
  52
- Precautions When Storing Tires
  52
- Operation
  52
- Precautions with Tires
  52
- General View
  54
- General View of Machine
  54
- General View of Controls and Gauges
  55
Section 2

56
- Explanation of Components
  57
- Machine Monitor
  57
- (Machines Equipped with Emergency Steering)
  67
- Steering Oil Pressure Caution Lamp
  67
- Emergency Steering Pilot Lamp
  74
- (Machines Equipped with Emergency Steering)
  75
- Directional Lever Position Pilot Lamp
  75
- Turn Signal Pilot Lamp
  75
- Head Lamp High Beam Pilot Lamp
  76
- Switches
  83
- Control Levers, Pedals
  93
- Cap and Cover with Lock
  97
- Steering Tilt Lock Lever
  97
- Frame Lock Bar
  98
- Cab Door Inner Lock
  99
- Grease Pump
  99
- Towing Pin
  99
- Cab Door Open Lock
  100
- Cab Window Open Lock Cancel Knob
  100
- Fuse
  100
- Power Outlet
  102
- Slow Blow Fuse
  102
- Storage Box
  102
- Am/Fm Radio-Cassette Stereo
  103
- Air Conditioner
  111
- Handling Cab Wiper
  116
- Check before Starting Engine, Adjust
  117
- Operation
  117
- Starting Engine
  132
- Operations and Checks after Starting Engine
  134
- Stopping Engine
  136
- Moving the Machine (Directional, Speed), Stopping the Machine
  137
- Turning
  142
- Operation of Work Equipment
  144
- Handling Hydraulic Quick Coupler
  146
- Work Possible Using Wheel Loader
  150
- Precautions for Operation
  155
- Adjusting Work Equipment Posture
  157
- Parking Machine
  161
- Checks after Completion of Operation
  163
- Locking
  163
- Handling the Tires
  164
- Loading, Unloading Work with Trailers
  166
- Transportation
  166
- Transportation Procedure
  166
- Lifting Machine
  170
- Cold Weather Operation
  172
- Precautions for Low Temperature
  172
- After Cold Weather
  173
- Precautions after Completion of Work
  173
- Warming-Up Operation for Steering Hydraulic Circuit in Cold Weather
  174
- After Storage
  175
- Before Storage
  175
- During Storage
  175
- Long-Term Storage
  175
- Method of Towing Machine
  176
- Troubleshooting
  176
- When Machine Runs out of Fuel
  176
- If Battery Is Discharged
  178
- Other Trouble
  181
- Guides to Maintenance
  187
- Maintenance
  187
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  189
- Outlines of Service
  189
- Outline of Electric System
  192
- Wear Parts
  193
- Wear Parts List
  193
- Recommended Fuel, Coolant, and Lubricant
  194
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  195
- Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
  196
- Standard Tightening Torques for Bolts and Nuts
  197
- Torque List
  197
- Periodic Replacement of Safety Critical Parts
  198
Maintenance Schedule Chart

199
- Initial 250 Hours Service
  201
- Initial 250 Hours Service (Only after the First 250 Hours)
  201
- Replace Hydraulic Tank Filter Element
  201
- Service Procedure
  201
- Check, Clean, or Replace Air Cleaner Element
  202
- When Required
  202
- Clean Inside of Cooling System
  205
- Check Oil Level in Transfer Case, Add Oil
  208
- Check Axle Oil Level, Add Oil
  209
- Clean Axle Case Breather
  210
- Check Window Washing Fluid Level, Add Fluid
  211
- Clean Air Conditioner Condenser
  211
- Check Electrical Intake Air Heater
  212
- Clean Radiator Fins and Cooler Fins
  212
- Clean Transfer Oil Cooler Fins
  212
- Turn, Replace Bolt-On Cutting Edge
  213
- Replace Bucket Teeth
  214
- Check Air Conditioner
  215
- Replace Slow Blow Fuse
  216
- Checking Function of Accumulator
  217
- Selection and Inspection of Tires
  218
- Check before Starting
  220
- Drain Water, Sediment from Fuel Tank
  221
- Every 50 Hours Service
  221
- Clean Element in Air Conditioner Fresh Air Filter
  222
- Every 100 Hours Service
  222
- Lubricate Rear Axle Pivot Pin
  222
- Check Oil Level in Hydraulic Tank, Add Oil
  223
- Check Battery Electrolyte Level
  224
- Every 250 Hours Service
  224
- Check Air Conditioner Compressor Belt Tension, Adjust
  226
- Check Parking Brake
  226
- Check for Loose Wheel Hub Bolts, Tighten
  227
- Checking Function of Accumulator
  228
- Clean Element in Air Conditioner Recirculation Filter
  228
- Lubricating
  229
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  230
- Every 500 Hours Service
  230
- Replace Fuel Filter Cartridge
  231
- Clean Water Separator Strainer
  232
- Change Oil in Transfer Case
  233
- Every 1000 Hours Service
  233
- Clean Transfer Case Breather
  234
- Replace Hst Oil Filter Element
  235
- Check Alternator Driving Belt Tension and Replacement
  236
- Check Play of Turbocharger Rotor
  236
- Check Tightening Parts of Turbocharger
  236
- Lubricating
  236
- Change Oil in Hydraulic Tank, Replace Hydraulic Filter Element
  237
- Every 2000 Hours Service
  237
- Replace Hydraulic Tank Breather Element
  238
- Change Axle Oil
  239
- Replace Element in Air Conditioner Recirculation Air Filter, Fresh Air Filter
  239
- Clean Brake Circuit Strainer
  240
- Check Brake Disc Wear
  241
- Check Alternator, Starting Motor
  242
- Check Engine Valve Clearance, Adjust
  242
- Check Vibration Damper
  242
- Checking Function of Accumulator
  242
- Clean and Check Turbocharger
  242
- Check Water Pump
  243
- Every 4000 Hours Service
  243
- Lubricating
  243
- Specifications
  245
- Attachments, Options
  247
- Selecting Bucket and Tires
  247
- Explanation of Components
  248
- Handling Fork Tool
  248
- Operation
  249
- Index
  252

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