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Manuals and User Guides for Komatsu PW118MR-11. We have
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Komatsu PW118MR-11 manual available for free PDF download: Operation & Maintenance Manual
Komatsu PW118MR-11 Operation & Maintenance Manual (462 pages)
WHEELED EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 64.55 MB
Table of Contents
Table of Contents
18
Foreword
3
Consult this Manual
4
Safety Information
5
Safety Labels
6
Noise
7
Vibration Level
8
Guide to Reduce Vibration Levels on Machine
8
Vibration - Operating Condition
8
Introduction
10
Demolition Work
10
Main Use of Machine
10
Directions of Machine
11
Visibility from Operator's Seat
11
Engine Technology to Conform Exhaust Gas Emission
13
Product Information
14
Location of Engine Number Plate
14
Location of Product Identification Number (Pin)/Machine Serial no
14
Fluorinated Greenhouse Gases
15
Service Meter Location
15
Your Machine Serial Numbers and Distributor
15
Serial Plate
16
Declaration of Conformity
17
Table of Contents
18
Safety Labels
24
Location of Safety Labels
25
Contents of Safety Labels
27
General Precautions Common to Operation and Maintenance
41
Precautions before Starting Operation
41
Preparations for Safe Operation
41
Precautions to Prevent Fire
42
Precautions When Getting on or off Machine
44
Do Not Get Caught in Work Equipment
46
Actions in the Event of Damage to Safety Structures
47
Precautions Related to Attachments and Options
47
Protection against Falling, Flying or Intruding Objects
47
Unauthorized Modification
47
Precautions Related to Cab Glass
48
Precautions When Running Engine Inside Building
48
Precautions for Operation
49
Precautions for Jobsite
49
Start Engine
51
Precautions for Operation
53
Precautions for Transportation
59
Lifting Operation by Using Bucket with Hook
60
Towing and Being Towed
60
Lifting Operation by Using Lifting Device (Optional Equipment)
61
Precautions for Maintenance
63
Precautions before Starting Inspection and Maintenance
63
Precautions for Check and Maintenance
66
Operation
73
General View
74
Machine Equipment Name
74
Cab Equipment Names
76
Controls and Gauges Names
77
Explanation of Components
81
Explanation of Machine Monitor Equipment
81
Basic Operation of Machine Monitor
82
Switches
168
Cigarette Lighter
175
Control Levers and Pedals
182
Work Equipment Control Levers
188
Other Equipment
189
Emergency Escape Hammer
195
Fusible Link
201
Machine Operations and Controls
222
Checks and Adjustment before Starting Engine
222
Method for Starting Engine
244
Method for Operations and Checks after Starting Engine
248
Method for Stopping Engine
259
Machine Start-Up and Stop Method (Forward and Reverse Gear)
260
Method for Traveling on Road
263
Method for Operating Work Equipment
267
Method for Swinging Machine
267
Steering Selection Method
267
Handle Working Mode
270
Prohibited Operations
271
Precautions for Operation
274
Precautions When Working in Descent
276
Method for Escaping from Mud
278
Recommended Applications
279
Loading Work
280
Method for Lifting Objects with Lifting Device
281
Method for Replacing and Inverting Bucket
282
Method for Parking Machine
285
Lock
286
Method for Checking after Finishing Work
286
Handle Air Conditioner
290
Explanation of Air Conditioner Equipment
291
Method for Operating Air Conditioner
295
Handle Radio
302
Radio Switches
302
Stow Antenna
302
Transportation
303
Precautions for Transporting Machine
303
Select Transportation Method
303
Loading and Unloading with Trailer
304
Method for Lifting Machine
309
Cold Weather Operation
311
Cold Weather Operation Information
311
After Cold Weather Season
312
Precautions after Daily Work Completion
312
Precautions for Long-Term Storage
313
Maintenance During Long-Term Storage
313
Preparation for Long-Term Storage
313
Starting Machine after Long-Term Storage
313
Troubles and Actions
315
Actions When Running out of Fuel
315
Phenomena that Are Not Failures
315
Precautions for Towing Machine
316
Precautions for Severe Job Condition
317
Precautions for Discharged Battery
318
Other Trouble
323
Maintenance
329
Precautions for Maintenance
330
Always Use Clean Washer Fluid
330
Check Drained Oil and Used Filter
330
Check Service Meter Reading
330
Fresh and Clean Lubricants
330
Komatsu Genuine Lubricants
330
Komatsu Genuine Replacement Parts
330
Precautions for Adding Def
330
Precautions for Refilling Oil or Fuel
330
Welding Instructions
330
Avoid Mixing Oil
331
Bleed Air from Hydraulic Circuit
331
Checks after Inspection and Maintenance
331
Fuel and Lubricants to Match the Ambient Temperature
331
Locking Inspection Covers
331
Precautions When Installing Hydraulic Hoses
331
Outline of Maintenance
332
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
332
Handle Electrical Components
336
Standard Tightening Torque for Bolts and Nuts
337
Maintenance Schedule
339
Maintenance Schedule Table
339
Maintenance Interval for Hydraulic Breaker
340
Maintenance Procedure
342
Initial 50 Hours Maintenance (Only after the First 50 Hours)
342
Initial 250 Hours Maintenance (Only after the First 250 Hours)
342
Initial 500 Hours Maintenance (Only after the First 500 Hours)
342
When Required
342
Method for Checking, Cleaning and Replacing Air Cleaner
342
Coolant Replacement Method
347
Method for Replacing Bucket Teeth
350
Method for Adjusting Bucket Clearance
352
Method for Checking and Maintenance Air Conditioner
353
Method for Checking Window Washer Fluid Level, Adding Fluid
353
Method for Checking, Cleaning and Lubricating Slide Door Rail and Roller
355
Method for Checking Stopper Clearance in Opening Front Door Is up
356
Method for Washing Washable Floor
356
Method for Checking Gas Spring
358
Method for Bleeding Air from Hydraulic Circuit
359
Method for Checking Wheel Nut Tightening
360
Method for Bleeding Air from the Brake System
361
Checks before Starting
362
Manual Release Method of the Parking Brake
362
Every 100 Hours Maintenance
363
Bucket Pivot Lubrication Method
363
Method for Checking Oil Level in Swing Machinery Case, Adding Oil
363
Method for Checking and Adjusting Toe-In
361
Drive Shaft Lubrication Method
364
Front Axle Swing Joint Lubrication Method
365
Method for Lubricating the Front and Rear Axle Joints
365
Every 250 Hours Maintenance
366
Method for Checking Battery Electrolyte Level
366
Method for Checking and Adjusting Air Conditioner Compressor Belt Tension
368
Outriggers and Blade Pins Lubrication Method
368
Method for Checking the Front Axle Oil Level
369
Method for Checking the Rear Axle Oil Level
370
Every 500 Hours Maintenance
371
Method for Checking the Oil Levels in the Transmission Reduction Gear
371
Method for Lubricating Work Equipment
371
Method for Replacing Fuel Prefilter Cartridge
375
Method for Checking Swing Pinion Grease
377
Method for Lubricating Swing Circle
377
Method for Checking and Cleaning Radiator Fins, Oil Cooler Fins, Aftercooler Fins, Fuel Cooler Fins, and Air Conditioner Condenser Fins
378
Method for Cleaning Air Conditioner Fresh/Recirc Air Filters
379
Method for Replacing Hydraulic Tank Breather Element
380
Method for Draining the Hydraulic Oil Tank
381
Cleaning Method of the Swing Joint Electrical Collector
383
Every 1000 Hours Maintenance
384
Control Method of the Braking System Accumulator Pre-Charge
384
Method for Checking the Braking Pressure
384
Method for Replacing Hydraulic Oil Filter Element
385
Method for Change Oil in Swing Machinery Case
386
Method for Changing the Oil in the Transmission Reduction Gear
387
Method for the Replacement of the Front Axle Oil
387
Method for the Replacement of the Rear Axle Oil
389
Method for Adjusting the Parking Brake
390
Method for Checking Oil Level in Pto Gear Case, Adding Oil
390
Method for Replacing Fuel Main Filter Cartridge
391
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
393
Method for Replacing Def Tank Breather Element
393
Every 2000 Hours Maintenance
394
Method for Checking Fan Belt Tension and Replacing Fan Belt
394
Method for Changing Oil in Hydraulic Tank, Cleaning Hydraulic Tank Strainer
394
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tors (for Control Circuit)
396
Method for Checking Alternator and Starting Motor
400
Method for Checking and Adjusting Engine Valve Clearance
400
Method for Replacing Kccv Filter Element
400
Method for Replacing Def Filter
403
Every 4000 Hours Maintenance
405
Method for Checking Water Pump
406
Replace Defined Life Parts
406
Method for Replacing the Accumulators (for the Control Circuit)
407
Every 4500 Hours Maintenance
408
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
408
Every 5000 Hours Maintenance
409
Replace Kccv Hose
409
Method for Cleaning Def Tank
409
Method for Changing Oil in Hydraulic Tank, Cleaning Hydraulic Tank Strainer
409
Every 8000 Hours Maintenance
411
Every 9000 Hours Maintenance
411
Method for Replacing Engine High-Pressure Piping Clamp
411
Method for Replacing Fuel Spray Prevention Cap
411
Method for Replacing Def Hose
411
End of Service Life
411
Specifications
413
Technical Data
416
Lifting Capacities
417
Attachments and Options
421
Precautions for Using Attachment and Options
422
Precautions When Removing and Installing
422
Precautions When Selecting
422
Precautions When Using
422
Read the Operation and Maintenance Manual Thoroughly
422
Quick Coupler System
424
Handle Quick Coupler
424
Handle Bucket with Hook
428
Precautions for Operation
428
Handle Machine Ready for Installation of Attachment
429
Explanation of Components
429
Hydraulic Circuit
430
Method for Removing and Installing Attachment
431
Method for Operating Attachment
436
Long-Term Storage
438
Specifications
438
Attachments and Options
439
Install Attachment
439
Recommended Attachment Operations
440
Hydraulic Breaker
440
Replacement Parts
445
Periodic Replacement of Defined Life Parts
446
Defined Life Parts List
447
Consumable Parts
448
Consumable Parts List
448
Recommended Fuel, Coolant, and Lubricant
449
Lubrication Chart
449
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
451
Recommended Brands and Qualities Other than Komatsu Genuine Oils
452
Index
453
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