Komatsu PW160-7K Series Manuals

Manuals and User Guides for Komatsu PW160-7K Series. We have 1 Komatsu PW160-7K Series manual available for free PDF download: Operation And Maintenance Manual

Komatsu PW160-7K Series Operation And Maintenance Manual (358 pages)

Brand: Komatsu | Category: Excavators | Size: 10.01 MB

Foreword
3
Foreword
4
Safety Information
5
Safety Messages
5
Noise Emission Levels
6
Vibration Levels
6
Emergency Steering
9
Introduction
10
Intended Use
10
Features
10
Breaking in Your New Machine
11
Locations of Plates, Table to Enter Serial No. and Distributor
12
Machine Serial No. Plate Position
12
Engine Serial No. Plate Position
12
Machine Serial Plates
13
Table of Contents
15
Safety
21
General Precautions
22
Precaution During Operation
29
Before Starting Engine
29
Operating Machine
30
Transportation
37
Battery
38
Towing
39
Bucket with Hook or Bucket Link with Lifting Eye
40
Precautions for Maintenance
44
Before Carrying out Maintenance
44
During Maintenance
47
Position for Attaching Safety Labels
50
Lifting Capacity Chart Pw160-7K
58
ONE PIECE BOOM Lift Capacity Tables
58
TWO PIECE BOOM Lift Capacity Tables
64
ROTATING ARM Capacity Tables
70
Overload Caution
72
Operation
73
General View
74
General View of Machine
74
General View of Controls and Gauges
75
Explanation of Components
76
Machine Monitor
76
Basic Check Items
79
Switches
108
Control Levers, Pedals
116
Front Window
121
Emergency Exit from Operator's Cab
125
Door Lock
126
Cap, Cover with Lock
127
Fuse
128
Luggage Tray
129
Ashtray
129
Cup Holder
129
Hot and Cool Box
129
Cab Radio
130
Power Pick-Up Port
130
Handling Air Conditioner
131
Fusible Link
144
Controller
144
Tool Box (Chassis)
145
Refuelling Pump
145
Warning Lamps
147
Handling Accumulators
148
Operation
149
Check before Starting Engine
149
Operations and Checks before Starting Engine
160
Starting Engine
162
Moving Machine off
171
Steering
174
Travelling on Public Highway
175
Stopping & Parking
176
SWINGING (Slewing the Upper Carriage)
178
Operation of Work Equipment
179
Working Mode Selection
182
Prohibitions for Operation
183
Precautions for Operation
184
Precautions When Travelling up or down Hills
186
How to Escape from Mud
187
Work Possible Using Hydraulic Excavator
188
Replacement and Inversion of Bucket
189
Stopping Engine
191
Check after Finishing Work
191
Check after Stopping Engine
192
Locking
192
Overload Warning Device
192
Handling the Wheels
192
Transportation
197
Loading, Unloading Work
197
Precautions for Loading
199
Precautions for Transportation
202
Travelling Posture
204
Cold Weather Operation
206
Precautions for Low Temperature
206
Precautions after Completion of Work
208
After Cold Weather
208
Long-Term Storage
209
Before Storage
209
During Storage
209
After Storage
210
Starting Machine after Long-Term Storage
210
Troubleshooting
211
Phenomena that Are Not Failures
211
Method of Towing Machine
212
Precautions on Particular Jobsites
212
Discharged Battery
213
Other Trouble
217
Maintenance
223
Guides to Maintenance
224
Outline of Service
227
Outline of Oil, Fuel, Coolant
227
Outline of Electric System
231
Outline of Hydraulic System
232
Wear Parts List
233
Use Fuel, Coolant and Lubricants According to Ambient Temperature
234
Proper Selection of Fuel, Coolant and Lubricants
234
Use Fuel, Coolant and Lubricants According to Ambient Temperature Cont
236
Standard Tightening Torques for Bolts and Nuts
238
Introduction of Necessary Tools
238
Tightening Torque Specifications
239
Tightening Torque List
239
Periodic Replacement of Safety Critical Parts
240
Safety Critical Parts
241
Maintenance Schedule Chart
242
Key to Lubrication Points
246
Service Procedure
248
Initial 250 Hours Service
248
When Required
249
Checking Coolant Level
257
Check and Tighten Wheel Nuts
260
Check Electrical Intake Air Heater
260
Check Alternator
260
Replace Bucket Side Cutters
261
Replace Bucket Teeth
262
Adjust Bucket Clearance
266
Check Window Washer Fluid Level, Add Fluid
267
Check and Adjust Air Conditioner
268
Check before Starting
269
Check Coolant Level, Add Water
269
Every 50 Hours
274
Every 100 Hours Service
274
Every 250 Hours Maintenance
280
Every 500 Hours Service
286
Every 1000 Hours Service
294
Every 2000 Hours Service
300
Every 4000 Hours Service
301
Every 5000 Hours Service
302
Specifications
305
Specifications
306
Piece Boom
307
Piece Boom
308
Working Range: One Piece Boom
309
Working Range: Two Piece Boom
310
Working Range: Rotating Arm
311
Options, Attachments
313
General Precautions
314
Precautions Related to Safety
314
Precautions When Installing Attachments
315
Handling Bucket with Hook
317
Checking for Damage to Bucket with Hook
317
Prohibited Operations
317
Precautions During Operations
317
Machines Ready for Attachments
318
General Locations
318
Handling the Clamshell Bucket
320
Operation
322
Method for Releasing Pressure in Control Circuit of Machines Equipped with Accumulator
325
Long-Term Storage
325
Introduction of Attachments and Extending Machine Service Life
326
Hydraulic Breaker
326
Power Ripper
329
Fork Grab
330
Grapple Bucket
331
Scrap Grapple
332
Crusher & Smasher
334
Hydraulic Pile Driver
335
Hydraulic Excavator with Multipurpose Crane
336
Rotating Arm
345
General Location and Specifications
345
General View of Controls
347
Travelling Posture
349
Maintenance
351

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Komatsu PW160-7K Series Operation And Maintenance Manual (358 pages)

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