Komatsu Galeo BR380JG-1 Manuals

Komatsu Galeo BR380JG-1 Manuals

Manuals and User Guides for Komatsu Galeo BR380JG-1. We have 1 Komatsu Galeo BR380JG-1 manual available for free PDF download: Operation & Maintenance Manual

Komatsu Galeo BR380JG-1 Operation & Maintenance Manual

Komatsu Galeo BR380JG-1 Operation & Maintenance Manual (350 pages)

Mobile Crusher

Brand: Komatsu | Category: Construction Equipment | Size: 14.98 MB

Table of Contents

Table of Contents

11
- Foreword
  3
- Safety Information
  6
- Introduction
  8
  - Breaking in the New Machine
    8
  - Necessary Information
    9
    
    Product Identification Number (Pin)/Machine Serial No. Plate
    9
    
    Engine Serial No. Plate and Position
    9
    
    Position of Service Meter
    10
    
    Table of Contents
    11
- Safety
  16
  - Safety Labels
    19
    
    Positions of Safety Pictograms
    20
    
    Safety Labels
    21
  - General Precautions
    29
    
    Safety Rules
    29
    
    If Abnormalities Are Found
    29
    
    Clothing and Personal Protective Items
    29
    
    Fire Extinguisher and First Aid Kit
    29
    
    Safety Features
    29
    
    Keep Machine Clean
    30
    
    On Operator's Platform
    30
    
    Handrails and Steps
    31
    
    Precautions When Working in High Places
    31
    
    Mounting and Dismounting
    31
    
    No People on Attachments
    31
    
    Crushing or Cutting Prevention
    31
    
    Prevention of Burns
    32
    
    Fire Prevention
    32
    
    Action if Fire Occurs
    33
    
    Precautions for Attachments
    33
    
    Unauthorized Modification
    33
    
    Safety at Worksite
    33
    
    Working on Loose Ground
    34
    
    Do Not Go Close to High-Voltage Cables
    34
    
    Ensure Good Visibility
    34
    
    Ventilation for Enclosed Areas
    35
    
    Checking Signalman's Signals and Signs
    35
    
    Be Careful about Asbestos Dust
    35
    
    Magnetic Separator
    36
  - Precautions for Operation
    37
    
    Starting Engine
    37
    
    Checks before Starting Engine
    37
    
    Precautions When Starting
    37
    
    Precautions in Cold Areas
    37
    
    Operation
    39
    
    Check before Operation
    39
    
    Precautions When Changing Direction
    39
    
    Precautions When Traveling
    39
    
    Traveling on Slopes
    40
    
    Operations on Slopes
    40
    
    Precautions While in Operation
    40
    
    Operate Carefully on Snow
    40
    
    Parking Machine
    41
    
    Crushing Operation
    42
    
    Checks Around Machine
    42
    
    Turn Mode Selector Switch to Work Position
    42
    
    Ensure Safety While Operating in Tandem with Hydraulic Excavator
    43
    
    Checks of Crusher before Starting Operation
    43
    
    Precautions for Crushing Work
    43
    
    Emergency Stop to Ward off Dangers While in Crushing Work
    44
    
    Remove Foreign Material from Inside Crusher
    44
    
    Transportation
    45
    
    Loading and Unloading
    45
    
    Shipping
    45
    
    Battery
    46
    
    Battery Hazard Prevention
    46
    
    Starting with Booster Cable
    47
    
    Towing
    48
    
    When Towing
    48
  - Precautions for Maintenance
    49
- Operation
  49
Switches

87
- Fuel Control Dial
  88
- Starting Switch
  88
- Emergency Stop Switch
  89
- Horn Button
  90
- Mode Selector Switch
  91
- Radio Controller Selector Switch
  91
- Crusher Rotation Direction Selector Switch
  92
- Lamp Switch
  92
- Work Equipment Start Switch
  92
- (1-Touch Stop Switch)
  93
- Grizzly Feeder Start Switch
  93
- Grizzly Feeder Stop Switch
  93
- Jaw Crusher Start Switch
  93
- Jaw Crusher Stop Switch
  93
- Magnetic Separator Start Switch
  93
- Magnetic Separator Stop Switch
  93
- Primary Conveyor Start Switch
  93
- Work Equipment Stop Switch
  93
- Clearance Adjustment Selector Switch
  94
- Engine Stop Switch
  94
  - Control Levers
    96
  - Option-Related Switches
    97
  - Cap, Cover with Lock
    99
  - Revolving Warning Lamp
    101
  - Electric Power Takeoff
    102
  - Fusible Link
    104
  - Controllers
    104
  - Fuse
    104
  - Tool Box
    105
- Travel Speed Selector Switch
  94
- Operation
  106
  - Check before Starting Engine
    106
  - Starting Engine
    125
  - Operations and Checks after Starting Engine
    129
  - Stopping Engine
    134
  - Check after Stopping Engine
    134
  - Machine Operation
    135
  - Steering Machine
    141
- Operation of Work Equipment
  143
- Check after Finishing Work
  152
- Check and Confirmation of Jaw Crusher after Work
  152
- Locking
  153
- Run-In Operation of Jaw Crusher
  154
- Precautions When Operating Jaw Crusher
  156
- Efficient Use of Jaw Crusher
  160
- Scope of Works Using Mobile Crusher
  166
- Prohibitions for Operation
  174
- Precautions When Traveling up or Downhills
  176
- Transportation
  177
  - Transportation Procedure
    177
  - Loading, Unloading Work
    177
  - Lifting Machine
    183
- Cold Weather Operation
  184
  - Precautions for Low Temperature
    184
  - After Completion of Work
    186
  - After Cold Weather
    186
- Long-Term Storage
  187
  - Before Storage
    187
  - During Storage
    187
  - After Storage
    187
  - Starting Machine after Long-Term Storage
    187
- Troubleshooting
  188
  - After Running out of Fuel
    188
  - Phenomena that Are Not Failures
    188
  - Method of Towing Machine
    189
  - If Battery Is Discharged
    190
  - Other Trouble
    193
- Guide to Maintenance
  203
- Outline of Service
  205
- Wear Parts
  210
  - Wear Parts List
    210
  - Jaw Crusher Related Parts
    211
  - Primary Conveyor Related Parts
    213
- Recommended Fuel, Coolant and Lubricants
  214
  - Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
    216
- Standard Tightening Torques for Bolts and Nuts
  217
  - Crusher Accessory Tools
    217
  - Torque List
    219
- Periodic Replacement of Safety Critical Parts
  220
  - Safety Critical Parts
    220
Maintenance Schedule Chart

221
- Change of Oil in Grizzly Feeder Vibrator Case
  223
- Check Engine Valve Clearance, Adjust
  223
  - When Required
    224
- Replace Fuel Filter Cartridge
  223
- Service Procedure
  223
  - Initial 250 Hours Service (First Maintenance for New Machine Only)
    223
  - Initial 1000 Hours Service (First Maintenance for New Machine Only)
    223
- Check, Clean and Replace Air Cleaner Element
  224
- Clean Inside of Cooling System
  229
- Check and Tighten Track Shoe Bolt
  232
- Check and Adjust Track Tension
  233
- Inspection of Electric Heater
  235
- Check and Adjustment of Jaw Crusher
  236
  - Check before Starting
    267
  - Every 10 Hours Service
    268
  - Every 100 Hours Service
    269
  - Every 250 Hours Service
    271
  - Every 500 Hours Service
    275
  - Every 1000 Hours Service
    280
  - Every 2000 Hours Service
    284
  - Every 4000 Hours Service
    286
  - Every 5000 Hours Service
    287
- Specifications
  289
- Attachments, Options
  292
  - General Precautions
    292
    
    Precautions Related to Safety
    292
  - Attachments, Options
    293
    
    Attachments, Options Chart
    293
    
    Method for Connecting Hydraulic Hoses for Options
    293
  - Radio Control Unit
    294
    
    On Use of Radio Control Unit
    294
    
    Directions for Use
    297
    
    Remote Control Operation
    301
  - Muck Discharge Conveyor
    309
    
    Procedure for Raising (Bending) Muck Discharge Conveyor
    309
    
    Procedure for Lowering Muck Discharge Conveyor
    310
    
    Greasing Muck Discharge Conveyor
    313
    
    Check and Adjustment of Muck Discharge Conveyor
    314
    
    Failures and Corrective Actions
    316
    
    Wearing Parts
    318
    
    Specifications
    319
  - M-Type Chute
    320
    
    Method of Operation
    320
  - Belt Conveyor Protective Plate
    321
  - Grizzly Bar Opening
    323
  - Handling Machines Equipped with Komtrax
    324
    
    Basic Precautions
    324
  - Machines that Can Install Attachments
    325
    
    Names of Control Panel Switches
    325
    
    Hydraulic Power Takeoff Port
    325
    
    Attachment Port
    326
    
    Procedure for Connecting Options
    327
  - Hydraulic Vibratory Sieve
    329
    
    Specification
    329
    
    General View
    329
    
    Cautions to be Noted for Safety
    330
    
    Connecting Method to Machine Body
    330
    
    Precautions During Operation
    330
- Hydraulic Secondary Conveyor
  331
  - Specifications
    331
  - General View
    331
  - Inclined Leg Connecting Method
    333
  - Lifting Method
    334
  - Connecting Method to Machine Body
    334
  - Precautions on Operation
    334
  - Inspection, Maintenance and Adjustment
    335
  - Troubles and Corrective Actions
    337
  - Consumable Parts of Hydraulic Secondary Conveyor
    339
- Sprinkler
  341
  - Explanations for Component Parts
    341
  - How to Use Sprinkler
    342
  - Inspection and Maintenance
    345
- Index
  347

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