Komatsu GALEO D65WX-15 Bulldozer Dozer Manuals

Manuals and User Guides for Komatsu GALEO D65WX-15 Bulldozer Dozer. We have 1 Komatsu GALEO D65WX-15 Bulldozer Dozer manual available for free PDF download: Operation & Maintenance Manual

Komatsu GALEO D65WX-15 Operation & Maintenance Manual

Komatsu GALEO D65WX-15 Operation & Maintenance Manual (281 pages)

BULLDOZER

Brand: Komatsu | Category: Construction Equipment | Size: 8.24 MB

Table of Contents

Table of Contents

12
Safety

17
- Positions of Safety Pictograms
  19
- Safety Labels
  19
- Safety Labels
  20
- Clothing and Personal Protective Items
  24
- Fire Extinguisher and First Aid Kit
  24
- General Precautions
  24
- Safety Features
  24
- Safety Rules
  24
- Always Apply Lock When Leaving Operator's Seat
  25
- Inside Operator's Compartment
  25
- Keep Machine Clean
  25
- Crushing or Cutting Prevention
  26
- Handrails and Steps
  26
- Mounting and Dismounting
  26
- No People on Attachments
  26
- Fire Prevention
  27
- Prevention of Burns
  27
- Action if Fire Occurs
  28
- Precautions for Attachments
  28
- Precautions When Using ROPS (Roll over Protective Structure)
  28
- Window Washer Liquid
  28
- Do Not Go Close to High-Voltage Cables
  29
- Safety at Worksite
  29
- Unauthorized Modification
  29
- Working on Loose Ground
  29
- Checking Signalman's Signals and Signs
  30
- Emergency Exit from Operator's Cab
  30
- Ensure Good Visibility
  30
- Ventilation for Enclosed Areas
  30
- Be Careful about Asbestos Dust
  31
- Checks before Starting Engine
  32
- Precautions for Operation
  32
- Precautions in Cold Areas
  32
- Precautions When Starting
  32
- Starting Engine
  32
- Checks before Operation
  34
- Operation
  34
- Precautions for Moving Machine Forward or in Reverse
  34
- Precautions When Traveling
  34
- Operate Carefully on Snow
  35
- Traveling on Slopes
  35
- Using Brakes
  35
- Parking Machine
  36
- Loading and Unloading
  37
- Shipping
  37
- Transportation
  37
- Battery
  38
- Battery Hazard Prevention
  38
- Starting with Booster Cable
  39
- Towing
  40
- When Towing
  40
- Appoint Leader When Working Withothers
  41
- Keep Work Place Clean and Tidy
  41
- Operation
  41
- Precautions for Maintenance
  41
- Stop Engine before Carrying out Inspention and Maintenance
  41
- Warning Tag
  41
- Two Workers for Maintenance When Engine Is Running
  42
- Accumulator
  43
- Attachments
  43
- No Unauthorized Personnel into Area
  43
- Proper Tools
  43
- Noise
  44
- Precautions When Using Hammer
  44
- Removing Battery Terminal
  44
- Repair Welding
  44
- Work under the Machine
  44
- Do Not Disassemble Recoil Spring
  45
- Precaution with High-Pressure Oil
  45
- Precautions When Using High-Pressure Grease to Adjust Track Tension
  45
- Compressed Air
  46
- Handling High-Pressure Hoses
  46
- Maintenance for Air Conditioner
  46
- Waste Material
  46
- Periodic Replacement of Safety Critical Parts
  47
- General View
  49
- General View of Machine
  49
- General View of Controls and Gauges
  50
- Explanation of Components
  53
- Front Panel
  53
- Switches
  66
- Control Levers and Pedals
  84
- Circuit Breaker
  92
- Fuse
  93
- Fusible Link
  94
- Electric Power Take-Out Adapter
  95
- Door - Open Lock
  96
- Sash Glass Intermediate Lock
  96
- Door Pocket
  97
- Opening and Closing Engine Side Cover
  97
- Ashtray
  98
- Cup Holder
  98
- Tool Box
  98
- Car Stereo, Handling
  99
- Air Conditioner, Handling
  107
- Accumulator, Handling
  112
- Check before Starting Engine, Adjust
  113
- Operation
  113
- Starting Engine
  129
- Operations and Checks after Starting Engine
  134
- Stopping Engine
  137
- Machine Operation
  138
- Shifting Gears
  141
- Shifting between Forward and Reverse
  144
- Steering Machine
  146
- Precautions for Operation
  148
- Work Possible Using Bulldozer
  150
- Adjusting Posture of Work Equipment
  152
- Parking Machine
  156
- Check after Finishing Work
  157
- Check after Stopping Engine
  157
- Locking
  158
- Tips for Longer Undercarriage Life
  159
- Precautions When Removing Work Equipment
  162
- Removing Cab
  162
- Transportation
  162
- Transportation Means
  162
- Precautions When Removing Rops
  163
- Loading, Unloading Work
  164
- Lifting Machine
  167
- Traveling on Roads
  168
- Cold Weather Operation
  169
- Precautions for Low Temperature
  169
- After Cold Weather
  171
- After Completion of Work
  171
- After Storage
  172
- Before Storage
  172
- During Storage
  172
- Long-Term Storage
  172
- After Running out of Fuel
  173
- Troubleshooting
  173
- Machine Towing Method
  174
- If Battery Is Discharged
  175
- Other Trouble
  179
- Guide to Maintenance
  185
- Maintenance
  185
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  188
- Outline of Service
  188
- Relating to Electric System
  191
- Wear Parts List
  192
- Recommended Fuel, Coolant, and Lubricant
  194
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  195
- Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
  196
- Standard Tightening Torques for Bolts and Nuts
  197
- Torque List
  197
- Periodic Replacement of Safety Critical Parts
  198
- Safety Critical Parts
  198
Maintenance Schedule Chart

200
- Adjust Injector
  202
- Maintenance Schedule Chart
  202
- Check, Clean and Replace Air Cleaner Element
  203
- Service Procedure
  203
- When Required
  203
- Clean Inside of Cooling System
  206
- Check and Tighten Track Shoe Bolts
  211
- Check Electrical Intake Air Heater
  211
- Reverse and Replace End Bits and Cutting Edges
  212
- Clean, Check Radiator Fins
  214
- Check, Adjust Air Conditioner
  216
- Check Door Lock Striker
  217
- Grease Door Hinge
  217
- Replace Door Damper
  217
- Check Door Latch
  218
- Check Window Washer Fluid Level, Add Fluid
  218
- Replace Wiper Blade
  219
- Adjust Idler Clearance
  220
- Check Idler Oil Level, Add Oil
  220
- Procedure for Bleeding Air in Hydraulic System
  222
- Check before Starting
  223
- Drain Water, Sediment from Fuel Tank
  224
- Every 50 Hours Service
  224
- Every 250 Hours Service
  225
- Lubricating
  225
- Check Oil Level in Final Drive Case, Add Oil
  227
- Grease Equalizer Bar Center Pin
  227
- Grease Equalizer Bar Side Pin
  227
- Check Oil Level in Hydraulic Tank, Add Oil
  228
- Check Level of Battery Electrolyte
  229
- Check Alternator Drive Belt Tension, Adjust
  231
- Check Brake Performance
  233
- Clean Air Conditioner Air Filter (Fresh/Recirc Filter)
  234
- Every 500 Hours Service
  235
- Replace Fuel Filter Cartridge
  235
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  237
- Replace Power Train Oil Filter Element
  238
- Change Oil in Power Train Case, Clean Strainers
  239
- Every 1000 Hours Service
  239
- Scavenging Pump Strainer)
  239
- Check Oil Level in Damper Case, Add Oil
  241
- Change Oil in Final Drive Case
  242
- Clean Breather
  242
- Check All Tightening Parts of Turbocharger
  243
- Check for Loose Rops Mount Bolts
  243
- Check Play of Turbocharger Rotor
  243
- Replace Corrosion Resistor Cartridge
  243
- Change Oil in Hydraulic Tank, Replace Oil Filter Element
  244
- Every 2000 Hours Service
  244
- Clean Engine Breather Element
  245
- Replace Hydraulic Tank Breather Element
  245
- Change Oil in Damper Case
  246
- Check Alternator, Starting Motor
  247
- Check Engine Valve Clearance, Adjust
  247
- CHECK INJECTOR (EPA Exhaust Gas Regulation Areas Only)
  247
- Check Vibration Damper
  247
- Clean, Check Turbocharger
  247
- CHECK INJECTOR (All Areas Except EPA Exhaust Gas Regulation Areas)
  248
- Check Water Pump
  248
- Checking for Looseness of High-Pressure Clamp, Hardening of Rubber
  248
- Every 4000 Hours Service
  248
- REPLACE INJECTOR ASSEMBLY (EPA Exhaust Gas Regulation Areas Only)
  248
- Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber
  249
- Every 8000 Hours Service
  250
- Replace Fuel Spray Prevention Cap
  250
- Replace High-Pressure Piping Clamp
  250
- Specifications
  253
- Attachments, Options
  255
- General Precautions
  255
- Precautions Related to Safety
  255
- General View
  256
- Handling Hydraulic Ripper
  256
- Explanation of Components
  257
- Operation
  258
- Troubleshooting
  260
- Maintenance
  261
- Specifications
  261
- General View
  262
- Handling Trimming Dozer
  262
- Explanation of Components
  263
- Operation
  265
- Maintenance
  268
- Specifications
  272
- Deluxe Seat
  273
- Headrest
  275
- Equipping Fire Extinguisher and First-Aid Kit
  276
- Index
  278

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