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MMC-SD-2.4-460
User Manuals: Kollmorgen MMC-SD-2.4-460 Drive Control
Manuals and User Guides for Kollmorgen MMC-SD-2.4-460 Drive Control. We have
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Kollmorgen MMC-SD-2.4-460 Drive Control manual available for free PDF download: Hardware Manual
Kollmorgen MMC-SD-2.4-460 Hardware Manual (386 pages)
Digital MMC Control
Brand:
Kollmorgen
| Category:
DC Drives
| Size: 4 MB
Table of Contents
Table of Contents
5
Introduction to the MMC Smart Drive
11
Overview
11
Contents of this Manual
11
Software and Manuals
11
Required Software and Manuals
11
Suggested Manuals
11
Kollmorgen Support Contact
13
Safety Precautions
15
System Safety
15
User Responsibility
15
Safety Instructions
15
Safety Signs
16
Warning Labels
16
Safety First
17
Safety Inspection
17
Before Starting System
17
After Shutdown
17
Operating Safely
18
Electrical Service & Maintenance Safety
18
Safe Cleaning Practices
19
Installing the MMC Smart Drive
21
Storing the Smart Drive before Installation
21
Unpacking the Smart Drive
21
Handling an MMC Smart Drive
21
Inspecting the Smart Drive before Installation
21
Complying with European Directives
22
Conforming with UL and Cul Standards
22
General Installation and Ventilation Requirements
22
Controlling Heat Within the System
23
Bonding
24
Bonding a Subpanel Using a Stud
24
Bonding a Ground Bus Using a Stud
24
Bonding a Ground Bus or Chassis Using a Bolt
25
Grounding Multiple Drive Cabinets
25
Bonding Multiple Subpanels
25
Drive Mounting Guidelines
25
Drive System Grounding Procedures
26
Grounding Multiple Drives in the same Cabinet
29
System Wiring Guidelines
29
Recommended Signal Separation
30
Building Your Own Cables
32
Routing Cables
32
Wiring the Drive
32
Sizing the 24V Power Supply
32
System AC Power Wiring Guidelines
33
Connecting Interface Cables
34
Preparing Motor Connection Wires
35
System Power Devices
39
AC Input Power Requirements
39
Protection
42
Motor Overload Protection
42
Motor Thermal Protection
42
24VDC Input Power Protection (460V SD Only)
43
S200-DLS Drive Protection Requirements
43
Smart Drive (SD) Protection Requirements
45
Smart Drive (SD & SDN) Protection Requirements
47
Line Reactors
53
Specifications and Dimensions for Required Line Reactors
54
Isolation Transformers
61
External Shunts
62
Choosing External Shunts
62
Mounting External Shunts
64
Connecting Shunt Modules
71
1-Phase MMC Smart Drive Shunt Wiring
71
3-Phase MMC Smart Drive (-SD) Shunt Wiring
73
Line Filters
74
Line Filters and CE Compliance
74
Dimensions for 230V Line Filters
79
Dimensions for 460V Line Filters
80
Phase MMC Smart Drive Nextgen
81
Control Section Connectors, Switches, Leds
84
Status Display
84
Node Address Rotary Switches
84
Digital Link Ports
85
Feedback Connectors (F1 & F2)
87
Feedback Connectors (F1 and F2) Details
92
Feedback Port (F1/F2) to Motor Cables
97
Drive I/O Connectors (IO1 & IO2)
102
Power Section Connectors
106
DC Power Connector
106
EN" Requirements and Safe-Off Operation
106
AC Power Connector
107
Line Fusing
107
Motor/Brake Connector
108
Motor/Brake Cables
110
Motor Chokes
110
DC Bus/Regen Connector
111
Bus/Regen Connections
111
External Regen Resistors
112
Specifications - 230V MMC Smart Drive Nextgen
113
General Data
113
Physical and Electrical Data
118
Dimensions
119
Phase MMC Smart Drive Nextgen
123
Control Section Connectors, Switches, Leds
126
Status Display
126
Node Address Rotary Switches
126
Digital Link Ports
127
Feedback Connectors (F1 & F2)
129
Kollmorgen - June
130
Feedback Connectors (F1 and F2) Details
134
Feedback Port (F1/F2) to Motor Cables
139
Drive I/O Connectors (IO1 & IO2)
144
Power Section Connectors
148
DC Power Connector
148
EN" Requirements and Safe-Off Operation
148
AC Power Connector
149
Line Fusing
149
Motor/Brake Connector
150
Motor/Brake Cables
152
Motor Chokes
152
DC Bus/Regen Connector
153
Bus/Regen Connections
153
External Regen Resistors
153
Specifications - 460V MMC Smart Drive Nextgen
155
General Data
155
Physical and Electrical Data
160
Dimensions
161
1/3 Phase MMC Smart Drive
165
Control Section Connectors, Switches, Leds
168
Leds
168
Picpro Port (Digital Interfaced Drives)
168
Picpro Port (Analog Drives)
170
Node Address Rotary Switch (Digital Interfaced MMC-SD Only)
173
Digital Link Ports (Digital Interfaced MMC-SD Only)
174
Feedback Connectors (F1 & F2)
176
Feedback Connectors (F1 and F2) Details
181
Feedback Port (F1/F2) to Motor Cables
186
Drive I/O Connector (IO)
198
Power Section Connectors
205
24 VDC In/Brake Connector
206
EN" Requirements and Safe-Off Operation
207
Power Connector
208
DC Bus/Regen Connector (3-Phase Drive Only)
211
Specifications - 230V MMC Smart Drive
212
General Data for All 230V Models
212
Physical and Electrical Data for 230V Drives
215
Dimensions for 230V MMC Smart Drive
217
3-Phase MMC Smart Drive
223
Control Section Connectors, Switches, Leds
223
Power Section Connectors
224
Size 1 Power Section Connectors
224
Shunt/DC Bus Connector
226
AC Power Connector
227
Motor Connector
227
Power Connector (J1)
228
Motor Brake Connector (X101)
229
Size 2 Power Section Connectors
229
AC Power Connector
231
Motor Connector
232
Power Connector (J1)
233
Size 3 Power Section Connectors
234
AC Power Connector
236
Motor Connector
237
Power Connector (J1)
238
Motor Brake Connector (X101)
239
Size 4 Power Section Connectors
239
AC Power Connector
241
Motor Connector
242
Power Connector (J1)
243
Motor Brake Connector (X101)
244
Fan Connector (X36)
245
Size 5 Power Section Connectors
245
AC Power Connector
247
Power Connector (J1)
249
Motor Brake Connector (X101)
250
Fan Connector (X36)
251
Typical 460V Drive Connection Layout
252
Specifications - 460V MMC Smart Drive)
253
Common Data for Size 1, 2, 3, 4, 5, 6 (All Models)
253
Physical/Electrical Data for 460V Size 1 Smart Drives
256
Physical/Electrical Data for 460V Size 2 Smart Drives
258
Physical/Electrical Data for 460V Size 3 Smart Drives
261
Physical/Electrical Data for 460V Size 4 Smart Drives
264
Physical/Electrical Data for 460V Size 5 Smart Drives
267
Physical/Electrical Data for 460V Size 6 Smart Drives
270
Dimensions for the 460V Smart Drives
273
S200-DLS Drive
285
S200-DLS Option Card
287
LED Indicators
287
Diagnostic Indicator Details
287
Digital Link Leds
287
Node Address Rotary Switches
288
Digital Link Ports
289
Auxiliary Feedback Port
291
Drive I/O and I/O Power Ports
299
Drive I/O Port Details
301
Drive I/O Port Outputs
302
Drive I/O Port Inputs
302
Drive I/O Port Wiring Example
302
Power Section Wiring Accessories
303
Specifications - S200-DLS Drive
305
Motor Cables & Connectors
307
Flex Cable Installation Guidelines
307
Bending Radius
307
Cable Tension
308
Flex Cable Installation
308
AKM/DDR Motor Power Cables
310
LSM/MSM Motor Connector Kits
311
LSM/MSM Motor Power Cables
312
LSM/MSM Motor Fan Cables
315
Maintenance and Troubleshooting
317
Maintenance
317
Troubleshooting
318
General Troubleshooting
318
Power LED
318
Power-On Diagnostics
318
Run-Time Diagnostics
318
Kollmorgen - June
318
Troubleshooting with the Diagnostic LED (D1)
319
Troubleshooting with the 7-Segment Display
319
Troubleshooting Using the Status LED (STATUS)
327
Resolver Interface Option Module
331
Theory of Operation
331
Installing the Resolver Module
331
Drive Resident Digital MMC Control
335
Introduction
335
Overview
335
Major Components
335
Installing the Drive Resident Digital MMC Control
337
Installing into a 230V MMC-SD Drive
337
Installing into a 460V MMC-SD Drive
337
System Wiring Guidelines
338
Starting an Operation
339
Connecting the Drive Resident Digital MMC Control to the Application
339
Basic Setup and Maintenance Procedures
339
Start-Up Diagnostics
340
Power LED
340
Scan LED
340
Drive Resident Digital MMC Control Start-Up Diagnostic Leds
341
MMC Run-Time Diagnostics
342
Connectors & Operation
343
Picpro Port (P1)
343
Block I/O Port (C1)
343
User Port
347
Ethernet Port
353
General I/O Port (C5)
355
DC Output Operation
360
DC Input Operation
362
Specifications
364
Declarations of Conformity
367
A 460V MMC Smart Drive DC Bus Sharing
373
Introduction
373
DC Bus Sharing with AC Power to All Drives
373
DC Bus Sharing with AC Power to One Drive
375
Index
379
Sales and Service
385
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