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FlowControl 300
Kjellberg FlowControl 300 Manuals
Manuals and User Guides for Kjellberg FlowControl 300. We have
1
Kjellberg FlowControl 300 manual available for free PDF download: Short Instruction Manual
Kjellberg FlowControl 300 Short Instruction Manual (186 pages)
Brand:
Kjellberg
| Category:
Welding System
| Size: 5.23 MB
Table of Contents
Table of Contents
19
1 General Information
22
Warranty Claim
22
Standards and Directives
22
Information to the Instruction Manual - Target Groups
23
Plasma Cutting as Procedure
24
2 Safety Instructions
26
Explanation of the Safety Symbols
26
Endangerment by High Contact Voltage
32
Working in Environments with Increased Electric Endangerment
32
Endangerment by High Voltage Ignition
33
Endangerment by Electromagnetic Fields
34
Endangerment by Heat and Light Radiation
36
Endangerment by Gases, Smoke and Types of Dust
37
Prevention of Formation of Oxyhydrogen
38
Endangerment by Noise
39
Endangerment by Spatter
40
Handling of Pressure Reducer
40
Handling of the Coolant "Kjellfrost
41
3 Maintenance
43
Maintenance General
43
Intervals of Maintenance
43
Cleaning
44
Cleaning of the Power Source
44
Cleaning of the Gas Supply
44
Electrical Revision
45
Plasma Torch
46
Maintenance Special
47
Gas Pressure Test
47
Coolant System
50
Preventive Periodic Maintenance - Component Change Plan
51
4 Customer Information on Repair Processing
52
5 Disposal
53
Disposal of the Packing Material
53
Disposal of the Units after Decommissioning
53
6 Power Source Smart Focus 300
54
Technical Data
55
Technical Description
56
Setup
56
Electronic Control
57
Special Parameters of the Power Source
57
Cutting Technology
58
Plasma Marking
59
Putting into Operation
60
Check, Placement and Transport
60
Installation
62
Mains Connection
62
Workpiece Connection / Current Return Line
63
Connections at the Rear Panel of the Power Source
66
Remote Control FB (Optional)
68
Filling up the Coolant
69
Operating and Display Elements
70
Cutting Operation
76
Combination of the Hifocus with CNC-Controls of the Guiding Systems and Robots
82
Multiple Machine Operation
85
Switching Regime of the Power Source
86
Start by Remote Control FB (at Commissioning)
86
Start by CNC
86
Start of Underwater Plasma Cutting (UWP Cutting)
86
Start from CNC with Special Function "Separate Ignition Signal
87
Start from CNC with Special Function "Pre-Impulse
87
Protective Facilities
88
Information for Trouble Shooting
89
7 Plasma Gas Control Unit Flowcontrol-300
92
Technical Data
93
Technical Description
94
Operation
95
Operation Screen "Start Screen
96
Operation Screen "Cutting
97
Operation Screen "Record Parameters
101
Operation Screen "Data Survey
103
Operation Screen "Configuration Data
104
Operation Screen "Support
107
Selection of Data Sets for the Cutting and Marking Process
107
Manual Selection of Cutting Data at the PGC 3
107
Selection of a Data Set of the
108
Fast Data Set Selection by Using the Keys "0" and "I
109
Safe of User Data Set
111
Delete of Data Sets
111
Preselection of Gas Parameters from the External Control
112
Operating and Display Elements
114
Connection of the Plasma Gas Valve Unit
116
Connection of the Gas Hoses between Plasma Gas Console and PBA
118
Connection of the Gas Supply
118
Plasma Gases
119
Assembly of Clamping Ring Connections
121
Initial Assembly
121
Dismantling
121
Reassembly
122
8 Plasma Machine Torch Percut 2000/2000A / Percut 4000/4000A
123
Technical Data
124
Technical Description
126
Connection of the Plasma Torch to the Plasma Torch Connection Unit PBA
127
Consumables and Their Exchange
129
Plasma Machine Torch Percut 2000/2000A / Percut 4000/4000A
132
Replacement of the Current Socket and Current Plug in the Torch Shaft
134
Operation of the Torch after Consumable Change
134
Information for Using of the Change Heads
135
Dismantling of the Change Head
135
Maintenance of the Change Head
139
Control of the O-Rings
140
Control of the Location Pin
142
Add on of the Change Heads
142
Percut 4000A
142
Percut 4000
144
9 Plasma Torch Connection Unit PBA-300
145
Technical Data
146
Technical Description
146
Connection of the Plasma Torch Connection Unit
147
10 Wiring Diagrams
149
11 Spare Parts Lists
161
Spare Parts List Smart Focus 300
162
Spare Parts List
172
Spare Parts List Percut 2000
175
Spare Parts List Percut 4000
178
Spare Parts List PBA-300
181
12 List of Abbreviations
183
13 Index
185
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