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Welding System
FineFocus 800
Kjellberg FineFocus 800 Manuals
Manuals and User Guides for Kjellberg FineFocus 800. We have
1
Kjellberg FineFocus 800 manual available for free PDF download: Instruction Manual
Kjellberg FineFocus 800 Instruction Manual (64 pages)
Plasma Cutting Unit with swirl-gas torch for dry and under water cutting, suitable for CNC controlled cutting systems
Brand:
Kjellberg
| Category:
Welding System
| Size: 13.69 MB
Table of Contents
Table of Contents
4
1 Safety Instruction
6
2 The Plasma Cutting Process
10
Dry Plasma Cutting
11
Swirl Gas Technology
11
Under Water Plasma Cutting
11
Advantages and Main Features
11
Range of Application
12
Dry Plasma Cutting
12
Under Water Plasma Cutting
13
3 Technical Data
14
Plasma Rectifier FINEFOCUS 800
14
Plasma Torches
14
Plasma Machine Torch PB-S77W-X
14
Plasma Hand Torch PB-S75
15
Components
15
Plasma Gas Controller PGE 1-800
15
Plasma Gas Controller PGE 2-800
15
Plasma Ignition Box PZ-800
16
Plasma Gas Supply Unit PGA 3-800
16
Plasma Torch Connection Unit PBA-800
16
Plasma Counter PZE 1
16
4 Technical Description
17
Plasma Rectifier FINEFOCUS 800
17
Plasma Torches
17
Plasma Machine Torch PB-S77 W
17
Plasma Hand Torch PB-S75
17
Plasma Components
18
Remote Control FB 1
18
Plasma Gas Controllers PGE 1-800 and PGE 2-800
18
Cable Set PZL-800
19
Plasma Ignition Box PZ-800
19
Plasma Gas Connection Unit PGA 3-800
19
Plasma Torch Connectio Unit PBA-800
19
Cable Set PBL-800
20
Plasma Counter PZE 1
20
Tractor Unit FE1
20
4.3.10 Accessories for the Plasma Hand Torch
20
5 Commissioning
21
Check Out, Placement and Installation
21
Installation
21
Mains Connection
21
Workpiece Connection / Current Return Line
22
Grounding
22
Connection of the Finefocus 800
22
Connection of the Plasma Torches
22
Connection of the Plasma Torches to the Finefocus 800
22
Plasma Torch Connection to the Plasma Ignition Box PZ-800
23
Plasma Torch Connection to the PBA-800
23
Connection of the Plasma Gas Controller PGE 1-800
23
Connection of the Plasma Gas Controller PGE 2-800
24
Connection of the Plasma Ignition Box PZ-800
24
Connection of the Plasma Torch Connection Unit PBA-800
24
Connection of the Gas Hoses between PGE 1-800/PGE 2-800 and
24
Pga 3-800
24
Connection of the Gas Hoses between PGA 3-800 and PBA-800
25
5.2.12 Connection of the Plasma Gas Supply
25
5.2.12.1 Plasma Gases
25
Swirl Gases (Oxygen, Nitrogen)
26
5.2.13 Filling up the Coolant
27
5.2.14 Connection to CNC-Control
27
6 Operation
29
Control and Display Elements
29
Front Wall Controls and Displays
29
Service Elements Inside of the Plasma Cutting Unit
30
Cutting Operation
31
Machine Torch Operation
32
Hand Torch Operation
32
Cutting
32
Plasma Gouging
33
Switching off the Plasma Unit
33
Change of Consumables
33
Change of Spare Parts on Plasma Torch PB-S77 W
34
Preparation of Torch PB-S77 for Dry Cutting Without Swirl Gas
34
Change of Spare Parts on Plasma Torch PB-S75 W/WH
36
Hints for Trouble Shooting and Protective Circuits
38
7 Maintenance
39
Plasma Rectifier
39
Cleaning
39
Gas Supply
39
Plasma Gas Pressure Test
39
Cooling System
39
Electrical Revision
40
Plasma Torches
40
Enclosure
41
Scheme "Piercing Sequences During Plasma Cutting
41
Connection Diagrams
42
Cutting Data Finefocus 800
46
Wiring Diagram Finefocus 800
51
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