KITO ER2-025S Manuals

Manuals and User Guides for KITO ER2-025S. We have 3 KITO ER2-025S manuals available for free PDF download: Owner's Manual, Disassembly And Reassembly Manual

KITO ER2-025S Owner's Manual (152 pages)

Brand: KITO | Category: Chain Hoists | Size: 7 MB

Table of Contents

2
- Introduction
  2
- Safety Precautions
  4
Handling the Product

7
- Chapter 1 Handling the Product
  7
- Type and Names of each Part
  8
- Opening the Package
  11
- Product Specification and Operational Environment
  16
- How to Use
  19
- How to Operate the Push Button Switches
  20
- Operation
  23
- How to Sling the Load Properly
  26
- How to Suppress the Swinging of a Load
  26
- Speed Change of Dual Speed VFD Model
  26
- Precautions after Work
  27
- Daily Inspection
  28
- Electric Chain Hoist
  28
- Chapter 3 Troubleshooting
  32
- Motorized Trolley
  33
- Manual Trolley
  34
- Work Flow of Assembling and Installation
  36
- Assembling
  37
- Assembling Parts to Electric Chain Hoist
  37
- Combination with the Trolley
  41
- Checking Power and Power Cable
  52
- Connecting Cables
  54
- Connecting Power and Power Cable
  57
- Installation
  57
- Installing the Hook Suspended Type (Hoist Only)
  57
- Installing the Trolley Combined Model
  58
- Check after Installation
  61
- Chapter 2 Inspection
  63
Table of Contents

64
- Safety Precautions
  66
- Monthly Inspection
  68
- Abrasion of Wire Diameter
  69
- Electric Chain Hoist
  69
- Elongation of Pitch
  69
- Load Chain
  69
- Deformation, Flaw, Corrosion
  70
- Opening and Abrasion of the Hook
  70
- Top Hook, Bottom Hook
  70
- Chain Container
  71
- Peripheral Parts of the Body
  71
- Push Button Switch
  72
- Push Button Switch Body
  72
- Push Button Switch Cord
  72
- Abnormal Noise
  73
- Cable Hanger
  73
- Function and Performance
  73
- Messenger Wire
  73
- Power Cable
  73
- Power Supply
  73
- Appearance
  74
- Connection Parts
  74
- Connection Status
  74
- Connection Status Connection Parts
  74
- Manual Trolley
  74
- Motorized Trolley
  74
- Push Button Switch, Power Supply
  74
- Travel Rail (Recommendation)
  74
- Annual Inspection
  75
- Chain Guide a
  76
- Check of the Operation History
  76
- Electric Chain Hoist
  76
- Operating Hours and Number of Starts
  76
- Peripheral Parts of the Body
  76
- Chain Spring
  77
- Limit Lever
  77
- Stopper
  77
- Appearance
  78
- Chain Pin (Double Type Only)
  78
- Connection Yoke D (Double Type Only)
  78
- Gear Box (Gear Case, Body)
  78
- Oil Amount and Stain
  78
- Oil Leakage
  78
- Shaft Retainer Clip
  78
- Appearance
  79
- Electromagnetic Brake
  79
- Gap
  79
- Hub Joint
  79
- Ring
  79
- Contamination and Attachment of Foreign Matter
  80
- Electric Characteristics Measurement
  80
- Electrical Equipment
  80
- Electrical Parts
  80
- Insulation Resistance (for Crane Use)
  80
- Source Voltage
  80
- Vfd
  80
- Wiring
  80
- Brake
  81
- Function and Performance
  81
- Grounding Resistance (for Crane Use)
  81
- Operational Check
  81
- Abrasion of Brake Pad
  84
- Appearance
  84
- Body Components
  84
- Brake
  84
- Motorized Trolley
  84
- Side Roller
  84
- Wheel
  84
- Gear Frame Packing
  85
- Gearing Part of the Wheel and Drive Gear
  85
- Lubrication
  85
- Suspender
  85
- Suspension Shaft
  85
- Appearance
  86
- Deformation and Abrasion
  86
- Electrical Equipment and Electric Characteristics
  86
- Rail Mounting Bolt
  86
- Rail Surface
  86
- Relay Cable
  86
- Stopper
  86
- Travel Rail (Recommendation)
  86
- Abnormal Noise
  87
- Brake
  87
- Function and Performance
  87
- Operational Check
  87
- Body Components
  88
- Gearing Part of the Wheel and Drive Gear
  88
- Manual Trolley
  88
- Rail Surface
  88
- Suspender
  88
- Suspension Shaft
  88
- Travel Rail (Reccomendation)
  88
- Wheel
  88
- Abnormal Noise
  89
- Deformation and Abrasion
  89
- Function and Performance
  89
- Operational Check
  89
- Rail Mounting Bolt
  89
- Stopper
  89
- Guidelines and Precautions on Gear Oil Change Cycle
  90
- Parts Replacement Based on Indication of the CH Meter
  90
- Grease Change Cycle
  91
- Guidelines on Brake Inspection
  91
- Guidelines on Gear Parts Replacement
  91
- Guidelines on the Service Life of Contactor and Its Replacement
  91
- Guidelines on Bearing Replacement
  92
- Guidelines on Hook and Yoke Replacement
  92
- Guidelines on Motor Shaft Replacement
  92
- Guidelines on V Ring Inspection
  92
- Check of Operating Hours and Number of Start
  93
- Dual Speed VFD Model
  93
- Single Speed Model
  93
Appendix

121
- Optional Parts
  122
- Product Structure and Names of each Part
  124
- Hook Dimensions (for ER2)
  126
- Rated Motor Current
  126
- Table of Lifting Load
  126
- Technical Material
  126
- Conversion Table between Lift/Travel/Speed
  128
- Clearance between Trolley and Applicable Rail
  129
- Wiring Diagram of Single Speed ER2/ER2SP/ER2SG
  130
- Wiring Diagram of Dual Speed ER2/ER2SP/ER2SG
  133
- Wiring Diagram of Single Speed ER2M
  136
- Wiring Diagram of Dual Speed ER2M
  139
- Daily Inspection Check Sheet
  142
- Monthly Inspection Check Sheet
  144
- Annual Inspection Check Sheet
  146

KITO ER2-025S Owner's Manual (144 pages)

Brand: KITO | Category: Lifting Systems | Size: 4 MB

Chapter 1 Handling the Product

7
Table of Contents

64
- Safety Precautions
  66
- Frequent Inspection
  68
- Abrasion of Wire Diameter
  69
- Electric Chain Hoist (ER2) Frequent Inspection
  69
- Elongation of Pitch
  69
- Load Chain
  69
- Deformation, Flaw, Corrosion
  70
- Opening and Abrasion of the Hook
  70
- Top Hook, Bottom Hook
  70
- Chain Container
  71
- Electromagnetic Brake
  71
- Number of Start
  71
- Peripheral Parts of the Body Size
  71
- Push Button Switch
  72
- Push Button Switch Cord
  72
- Cable Hanger
  73
- Function and Performance
  73
- Messenger Wire
  73
- Power Cable
  73
- Power Supply
  73
- Appearance
  74
- Combination
  74
- Manual Trolley (TS2) Frequent Inspection
  74
- Motorized Trolley (MR2) Frequent Inspection
  74
- Oiling (to the Gears of Wheel)
  74
- Push Button Switch, Power Supply
  74
- Travel Rail
  74
- Periodic Inspection
  75
- Chain Guide a
  76
- Electric Chain Hoist (ER2) Periodic Inspection
  76
- Number of Start
  76
- Peripheral Parts of the Body Size
  76
- Top Hook, Bottom Hook
  76
- Chain Spring
  77
- Limit Lever
  77
- Stopper
  77
- Chain Pin (Double Type Only)
  78
- Connection Yoke D (Double Type Only)
  78
- Oil
  78
- Oil Amount and Stain
  78
- Oil Leakage
  78
- Shaft Retainer Clip
  78
- Appearance
  79
- Electromagnetic Brake
  79
- Gap
  79
- Hub Joint
  79
- Number of Start
  79
- Bearing
  80
- Driving Mechanism
  80
- Friction Clutch
  80
- Friction Clutch with Mechanical Brake
  80
- Ring
  81
- Electric Characteristics Measurement
  82
- Electrical Equipment
  82
- Electrical Parts
  82
- Source Voltage
  82
- Vfd
  82
- Wiring
  82
- Brake
  83
- Function and Performance
  83
- Grounding Resistance
  83
- Guidelines for Parts Replacement Based on Indication of CH Meter
  90
- Check of Operating Hours and Number of Start (CH Meter)
  92
Chapter 3 Troubleshooting

93
- Guidance on Troubleshooting
  94
- Safety Precautions
  98
- Circuit Breaker
  99
- Power
  99
- Troubleshooting
  99
- Power Cable
  100
- Motor
  101
- Brake
  102
- Internal Wiring
  104
- Transformer
  104
- Electromagnetic Contactor, Relay
  105
- Fuse
  105
- Noise Filter
  106
- Upper/Lower Limit Switch
  106
- Push Button Switch
  107
- Braking Resistor
  108
- Interface Board
  108
- Vfd
  108
- Electric Shock
  109
- Friction Clutch
  109
- Friction Clutch with Mechanical Brake
  110
- Hook
  111
- Load Chain
  113
- Chain Guide a
  115
- Gears and Joints
  115
- Load Sheave, Idle Sheave
  115
- Bearing
  116
- Traveling Motion of the Trolley
  116
Appendix

119

KITO ER2-025S Disassembly And Reassembly Manual (52 pages)

Electric Chain Hoist

Brand: KITO | Category: Chain Hoists | Size: 6 MB

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