KEB COMBIVERT F5-A Manuals

Manuals and User Guides for KEB COMBIVERT F5-A. We have 1 KEB COMBIVERT F5-A manual available for free PDF download: Applications Manual

KEB COMBIVERT F5-A Applications Manual (552 pages)

Brand: KEB | Category: Control Unit | Size: 14 MB

Table of Contents

6
- Table of Contents
  5
- Features of KEB COMBIVERT
  17
- Function Principle
  17
- Product Description
  17
- Application as Directed
  18
- Type Code
  19
Control Units

22
- 3 Hardware
  
  23
  - Control Circuit F5-A, -E
    23
  - Terminal Strip X2A
    23
  - Connection of the Control
    24
  - Digital Inputs
    24
  - Analog Inputs
    25
  - Aux-Function
    26
  - Voltage Input / External Power Supply
    26
  - Control Circuit A-Servo
    26
  - Terminal Strip X2A
    26
  - Connection of the Control Terminal Block
    27
- 4 Operation
  
  31
  - Fundamentals
    31
  - Parameters, Parameter Groups, Parameter Sets
    31
  - Selection of a Parameter
    32
  - Adjustment of Parameter Value
    32
  - ENTER-Parameter
    33
  - Non-Programmable Parameters
    33
  - Resetting of Error Messages
    33
  - Resetting of Peak Values
    33
  - Acknowledgement of Status Signals
    33
  - Password Structure
    37
  - Password Levels
    37
  - Passwords
    38
  - Changing of Password Level
    39
- 5 Selection of Operating Mode
  
  43
- 6 Start-Up
  
  47
  - Preparatory Measures
    48
  - After Unpacking the Goods
    48
  - Installation and Connection
    48
  - Checklist Prior to Start-Up
    50
Start-Up

52
Operating and Appliance Data

72
Analog In- and Outputs

98
Digital In- and Outputs

114
Setpoint, Rotation- and Ramp Setting

142
- Setpoint-, Rotation- and Ramp Setting
  143
- Summary Description
  143
- Reference Source Op.00
  144
- Rotation Source Op.01
  147
- Acceleration of Speed Reversal
  150
- Setpoint Limits
  151
- Step Values (Op.18
  151
- Setpoint Limits
  153
- Setpoint Calculation
  155
- Ramp Generator
  156
  - Acc Dec Mode
    156
  - Ramp with Constant Ascent
    157
  - Linear Ramps
    158
  - Ramp with Constant Time
    160
  - Ogive Run
    161
  - Time Factor Acceleration/Deceleration (Op.62)
    162
Motor Data and Controller Adjustments of the Asynchronous Motor

164
Motor Data and Controller Adjustments of the Synchronous Motor

202
- Initial Settings
  
  203
  - Adjustments of the Synchronous Motor
    203
  - Motor Name Plate
    203
  - Actual Value Source
    204
  - Controller Configuration
    204
  - Motor Adaption
    205
  - IPM Motors (Reluctance Torque)
    206
  - Absolute Position (Encoder 1)
    208
  - Controller Structure
    208
  - Speed Measurement
    209
- Speed-Controlled Operation Without Encoder Feedback (SCL)
  
  209
  - General
    209
  - Initial Settings for Sensorless Operation
    209
  - Identification of the Motor Data
    210
    
    Auto-Identification
    211
    
    Single Identification
    212
    
    Dead Time Compensation (Uf.18)
    214
    
    Motor Identification Error State Dr.66
    214
  - Standstill and Starting Phase
    215
  - Low Speed
    216
  - Motor Model
    217
  - Operation with Sine-Wave Filter
    219
  - Functions in the SCL Software
    220
- Block Diagram
  
  223
  - Speed Control
    227
Speed Control

228
Torque Display and -Limiting

240
Current Control, -Limiting and Switching Frequencies

262
- Current Control
  263
- Current Limit
  264
- Current Limiting
  264
- Switching Frequencies and Derating
  265
  - Switching Frequency (Uf.11, In.03, In.04, Ru.45)
    265
  - Switching Frequencies (Uf.11, In.03, In.04, Ru.45)
    265
- Voltage Reserve for the Non-Prioritized Current Controller
  266
- Speed Measurement
  267
Speed Measurement

268
- Designs
  269
- Encoder Interface Channel 1 (X3A)
  
  270
  - TTL Incremental Encoder Input (Standard at F5-M)
    270
  - Resolver Evaluation (Standard at F5-S)
    271
- Encoder Interface Channel 2 (X3B)
  
  272
  - Incremental Encoder Input
    272
  - Incremental Encoder Output
    273
- Voltage Supply of the Encoder
  
  274
  - Selection of Encoder
    275
- Encoder Identifier
  
  276
  - Encoder Identifier
    276
- Initial Setting
  
  277
- Gear Factor
  
  280
  - Definition
    280
  - Gear Factor / Analog Setting
    282
  - Gear Factor / Set-Programming
    282
- Emulation Mode
  
  283
  - Absolute Position (Encoder 1)
    284
  - Position Values
    284
  - System Offset
    284
- Further Parameters / Encoder
  
  285
Table of Contents

294
- Limit Switch
  
  296
  - Hardware Limit Switch
    296
  - Software Limit Switch
    296
  - Posi- and Synchronous Operation
    296
- Approach to Reference Point
  
  297
- Synchronous Mode
  
  306
  - Synchronous Mode / Principle
    306
  - Synchronous Mode / Premise
    307
  - Synchronous Mode / Position Normalisation
    309
  - Synchronous Mode / Selection of Operating Mode
    310
  - Synchronous Mode / Activation and Synchronization
    311
    
    Principle
    311
    
    Synchronization at Limit
    311
    
    Synchronization with Constant Path
    312
    
    Synchronization with Ramp
    314
  - Gear Factor
    316
  - Angular Correction
    317
  - Angular Reset
    318
- Posi Mode
  
  319
  - Selection of Operating Mode
    319
  - Posi Mode / Principle
    319
  - Posi Mode / Premise
    321
  - Position Normalisation
    322
    
    Position Control by the Motor Encoder
    322
    
    Positioning by the Output
    323
    
    Speed and Position Control by Motor Encoder/ Encoder Mounting after Gear
    324
  - Posi Mode / Actual Position
    326
  - Posi Mode / Set and Target Position
    327
  - Posi Mode / Single Positioning
    327
  - Posi Mode / Sequential Positioning
    330
  - Posi Mode / Positioning with Set Changeover
    344
  - Posi Mode / Rotary Table
    344
    
    Rotary Table with Path Optimization
    345
    
    Rotary Table Without Path Optimization
    346
  - Posi Mode / Defined Stop
    349
  - Posi Mode / Remaining Distance Positioning
    350
  - Posi Mode / Flying Referencing with Correction
    351
  - Posi Mode / Start Positioning
    356
  - Posi Mode / Inaccessible Positions
    360
  - Posi Mode / Stop Positioning
    362
  - Analog Position Setting
    362
  - Analog Position Output
    363
  - Target Window
    363
  - Backlash
    364
  - Position Scan
    364
  - Teach Function
    364
  - Functions and Displays for the Positioning Mode
    366
- Contouring Control Mode
  
  369
- Position Controller
  
  374
  - Protective Functions
    375
  - Error and Warning Messages
    376
    
    Bus Error
    376
    
    External Fault
    376
    
    Inverter over Temperature
    376
    
    Limit Switch Error
    376
    
    Motor Protection with Temperature Sensor
    376
    
    Overcurrent
    376
    
    Overload
    376
    
    Overvoltage
    376
    
    Underpotential
    376
    
    Encoder Interface / Encoder Error
    384
    
    Set Selection Error
    384
    
    General Power Circuit Error
    385
    
    Maximum Acceleration Exceeded
    385
    
    Phase Loss
    385
    
    Speed Controller Limit Reached
    385
    
    Speed Limit Exceeded
    385
    
    Response to Malfunction Messages
    386
    
    Selection of the Response
    386
    
    Parametrisation of the Abnormal Stopping
    388
    
    Automatic Restart
    391
    
    Undervoltage Error (E.UP)
    391
    
    Base Block
    392
    
    Fast Stop
    392
    
    Malfunction Messages and Pre-Warnings
    392
    
    Overcurrent Error (E.OC)
    392
    
    Overvoltage Error (E.OP)
    392
    
    Quick Stop in the V/F Characteristic Operation
    393
    
    Quick Stop at Closed-Loop Systems
    394
    
    Abnormal Stopping Via Control Word
    395
    
    S-Curve for Quick Stop Ramp
    395
    
    Speed Search
    395
    
    Time Monitoring Abnormal Stopping
    395
    
    Ramp Stop
    396
    
    Speed Search at Asynchronous Motors in Closed-Loop Operation Without Encoder
    396
    
    Speed Search in Closed-Loop Operation with Encoder
    396
    
    Speed Search in Open-Loop Operation
    396
    
    Current-Dependent Ramp Stop
    400
    
    DC Link Voltage-Dependent Ramp Stop
    401
    
    Electronic Motor Protection
    401
    
    Power-Off Function
    405
    
    Activation Via Digital Input
    412
    
    GTR7-Control
    412
    
    Activation Conditions
    413
    
    Adjustment of the Activation Threshold
    413
    
    Electrical Work Via GTR7
    413
    
    Special Functions
    414
    
    Parameter Sets
    419
    
    Non-Programmable Parameters
    421
    
    Security Parameters
    421
    
    System Parameters
    421
    
    Copying of Parameter Sets Via Keyboard (Fr.01)
    422
    
    Indirect and Direct Set-Addressing
    422
    
    Copying of Parameter Sets Via Bus (Fr.01, Fr.09)
    423
    
    Select Parameter Sets
    426
    
    Locking of Parameter Sets
    430
    
    Set Activation/Deactivation Delay (Fr.05, Fr.06)
    430
    
    DC-Braking
    434
    
    V/F Characteristic Control
    434
    
    Speed-Controlled Operation Without Feedback (ASCL)
    437
    
    Energy Saving Function
    438
    
    Motorpoti Function
    439
    
    Timer / Counter Programming
    441
    
    Brake Control
    445
    
    Mode Brake Control
    445
    
    Monitoring of the Brake Control
    446
    
    Sequence of the Brake Control
    446
    
    Brake Control / Vector Controlled
    448
    
    V/F Characteristic Controlled Operation
    449
    
    Sweep Generator
    450
    
    Diameter Correction
    452
    
    Analog Setting of Parameter Values
    454
    
    Register Function
    455
    
    Technology Control
    458
    
    The PID Controller
    458
    
    PID Setpoint
    460
    
    Pidactual Value
    462
    
    Application Examples
    463
    
    CP-Parameter Definition
    469
    
    Overview
    469
    
    Assignment of CP-Parameters
    470
    
    Example
    471
    
    Display Norm
    472
    
    Variable Norm
    475
- 8 Error Assistance
  
  481
  - Troubleshooting
    481
  - General
    481
  - Error Messages and Their Cause
    481
- 9 Project Design
  
  491
  - General Designs
    491
  - Control Cabinet Design Calculation
    491
  - Design of Braking Resistors
    492
  - Cables and Fuses
    495
- 10 Networks
  
  497
  - Network Components
    498
  - Available Hardware
    499
  - RS232 Cable PC / Operator 00.58.025-001D
    499
  - HSP5 Cable / Control Board 00.F5.0C0-0010
    500
  - Interface Operator F5 00.F5.060-2000
    500
    
    Profibus-DP Operator F5 00.F5.060-3000
    501
  - Interbus Operator F5 00.F5.060-4000 / 4001
    502
  - Canopen Operator F5 00.F5.060-5010 / 5011
    503
  - Sercos Operator 00.F5.060-6000
    504
  - Bus Parameter
    505
    
    Baud Rate Ext. Bus (SY.07)
    505
    
    Baud Rate Int. Bus (SY.11)
    505
    
    Inverter Address (SY.06)
    505
    
    Response to E.bus (Pn.05)
    505
    
    Watchdog Time (Pn.06)
    505
    
    Auto Store (Ud.05), Auto Store State (Ud.04)
    506
    
    HSP5 Watchdog Time (SY.09)
    506
    
    Status and Control Word
    507
    
    Speed Setting Via Bus
    510
- 11 Parameter Overview
  
  513
- 12 Annex
  
  539
  - Index
    540

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KEB COMBIVERT F5-A Manuals

KEB COMBIVERT F5-A Applications Manual (552 pages)

Table of Contents

Table of Contents

Control Units

3 Hardware

4 Operation

5 Selection of Operating Mode

6 Start-Up

Start-Up

Start-Up of an Asynchronous Motor

Start-Up of a Synchronous Motor

7 Functions

Operating and Appliance Data

Analog In- and Outputs

Digital In- and Outputs

Setpoint, Rotation- and Ramp Setting

Motor Data and Controller Adjustments of the Asynchronous Motor

Open Loop Operation (V/F Characteristic)

Speed-Controlled Operation

Block Diagram

Motor Data and Controller Adjustments of the Synchronous Motor

Initial Settings

Speed-Controlled Operation Without Encoder Feedback (SCL)

Block Diagram

Speed Control

Speed Controller Parameters

Determination of the Mass Moment of Inertia

Acceleration Dependent Pre-Control

PT1 Output Filter

Torque Display and -Limiting

Maximum Voltage Controller, Voltage Limit

Physical Torque Limits ASM

Physical Torque Limits DSM

Adjustmentof Application-Dependent Torque Limits

Display of the Torque-Related Motor Load (Ru.90)

Current Control, -Limiting and Switching Frequencies

Speed Measurement

Encoder Interface Channel 1 (X3A)

Encoder Interface Channel 2 (X3B)

Voltage Supply of the Encoder

Encoder Identifier

Initial Setting

Gear Factor

Emulation Mode

Further Parameters / Encoder

Table of Contents

Limit Switch

Approach to Reference Point

Synchronous Mode

Posi Mode

Contouring Control Mode

Position Controller

8 Error Assistance

9 Project Design

10 Networks

11 Parameter Overview

12 Annex

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