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Welding System
SR-100i
Kaliburn SR-100i Manuals
Manuals and User Guides for Kaliburn SR-100i. We have
1
Kaliburn SR-100i manual available for free PDF download: User Manual
Kaliburn SR-100i User Manual (75 pages)
Plasma Cutting System Without Ohmic Contact Torch
Brand:
Kaliburn
| Category:
Welding System
| Size: 1 MB
Table of Contents
Limited Warranty
3
Table of Contents
5
Section 1 Safety
9
General Precautions
9
Ultraviolet Radiation Protection
9
Noise Protection
9
Toxic Fume Prevention
9
Electric Shock Prevention
10
Fire Prevention
11
Explosion Prevention
11
Health Support Equipment
12
Safety Standards Booklet Index
12
Section 2 Specifications
15
System Description
15
System Components
15
Power Supply Specifications
15
Illustrations
16
Figure 2-1 Power Supply Dimensions
16
Torch Specifications
17
Figure 2-2 Torch Dimensions
17
Airborne Noise Emissions
18
Operating Modes
19
Section 3 Installation
21
Initial Inspection
21
Power Supply Installation
21
Primary Power Connection
21
Figure 3-1 Primary Power Connections
22
Power Supply Output Connections
23
Figure 3-2 Power Supply Output Connections
24
Torch Connections
25
Figure 3-3 Torch Connections
25
Gas Supply Connections
26
Figure 3-4 Gas Supply Connections
27
CNC Machine Interface Connections
28
Section 4 Operation
29
Power Supply Front Panel Controls
29
Mechanized Cutting Mode
30
Manual Cutting Mode
30
Figure 4-1 Front Panel Controls
30
Grate Cutting Mode
31
Insulation Cutting Mode
31
Torch Consumables
32
Figure 4-2 Torch Consumables
32
Advanceable Electrode
33
Figure 4-3 Electrode Advancing Tool
33
Setting up a Cut
34
Cut Quality
35
Cutting Charts
36
Figure 4-4 Mild Steel Cutting Chart (30-50 Amps)
37
Figure 4-5 Mild Steel Cutting Chart (75-100 Amps)
38
Figure 4-6 Stainless Steel Cutting Chart (30-50 Amps)
39
Figure 4-7 Stainless Steel Cutting Chart (75-100 Amps)
40
Figure 4-8 Aluminum Cutting Chart (30-50 Amps)
41
Figure 4-9 Aluminum Cutting Chart (75-100 Amps)
42
Section 5 Maintenance and Troubleshooting
43
Daily Procedures
43
Monthly Procedures
44
230/460V 60 Hz Transformer Configurations
46
Figure 5-1 230V 60 Hz Three Phase Transformer
47
Figure 5-2 460V 60 Hz Three Phase Transformer
47
220/380V 50 Hz Transformer Configurations
48
Figure 5-3 220V 50 Hz Three Phase Transformer
49
Figure 5-4 380V 50 Hz Three Phase Transformer
49
Logic-Regulator Status Led's
50
Logic-Regulator Sequence of Operation
50
General Troubleshooting
51
Chopper Test Procedure
54
Section 6 Parts List
57
Power Supply
57
Figure
57
Figure 6-1 Control Panel
59
Figure 6-2 Rear View - Inside
60
Figure 6-3 Base - Top View
61
Figure 6-4 Left Side View
62
Figure 6-5 Right Side View
63
Figure 6-6 Rear View - Outside
64
Torch and Handle Assembly
65
Figure 6-7 Torch and Handle Assembly
65
Shielded Torch Leads
66
Figure 6-8 Shielded Torch Leads
66
Consumable Spare Parts Kit
67
Logic-Regulator P.C. Board
68
Figure 6-9 Logic-Regulator P.C. Board
68
Chopper P.C. Board
69
Figure 6-10 Chopper P.C. Board
69
Appendix A Electromagnetic Compatibility (EMC
71
Background
71
Installation and Use
71
Assessment of Area
72
Methods of Reducing Emissions
72
Primary Power Connection
74
Figure A-1 Primary Power Connection
74
EMI Filter Parts List
75
Figure A-2 EMI Filter
75
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