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FineLine 200PC
Kaliburn FineLine 200PC Manuals
Manuals and User Guides for Kaliburn FineLine 200PC. We have
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Kaliburn FineLine 200PC manual available for free PDF download: User Manual
Kaliburn FineLine 200PC User Manual (175 pages)
High Density Plasma Cutting System With Automatic Gas Console
Brand:
Kaliburn
| Category:
Welding System
| Size: 6 MB
Table of Contents
Limited Warranty
3
Table of Contents
5
Section 1 Safety
11
General Precautions
11
Ultraviolet Radiation Protection
11
Noise Protection
11
Toxic Fume Prevention
11
Electric Shock Prevention
12
Fire Prevention
13
Explosion Prevention
13
Health Support Equipment
14
Safety Standards Booklet Index
14
Section 2 Specifications
17
System Description
17
System Components
18
Power Supply Specifications
18
Illustrations
19
Figure 2-1 Power Supply Dimensions
19
Automatic Gas Console Specifications
20
Remote High Frequency Console Specifications
21
Figure 2-2 Remote High Frequency Console Mounting Dimensions
21
Torch Specifications
22
Figure 2-3 Torch Dimensions
22
Airborne Noise Emissions
23
Section 3 Installation
25
Initial Inspection
25
System Interconnection
25
Figure 3-1 System Interconnection Diagram
26
Power Supply Installation
27
Remote High Frequency Installation
27
Torch Installation
27
Primary Power Connection
27
Figure 3-2 Primary Power Connections
28
Power Supply Output Connections
29
RHF Console Ground Connection
30
Figure 3-3 Power Supply Output Connections
31
Torch Leads to RHF Console Connections
32
Figure 3-4 Torch Leads to RHF Console Connections
33
Torch Connections
34
Figure 3-5 Torch Connections
36
Automatic Gas Console Input Connections
37
Figure 3-6 Automatic Gas Console Input Connections
37
Automatic Gas Console Output Connections
38
Figure 3-7 Automatic Gas Console Output Connections
38
CNC Machine Interface Connections
39
Torch Coolant Requirements
39
Figure 3-8 Freezing Points of Aqueous Propylene Glycol Solutions
40
Filling the Torch Coolant Reservoir
41
Section 4 Operation
43
Power Supply Front Panel Controls
43
Figure 4-1 Front Panel Controls
44
Automatic Gas Console Keypad
45
Figure 4-2 Automatic Gas Console Keypad
45
Automatic Gas Console Help Prompt
46
Figure 4-3 Help Prompt
46
Automatic Gas Console Status Screen
47
Setting up a Cut
47
Figure 4-4 Status Screen
47
Figure 4-5 Selecting Material Substance
48
Figure 4-6 Setting Material Thickness
49
Figure 4-7 Selecting Process
50
Figure 4-8 Torch Parts
51
Figure 4-9 Voltage Screen
52
Making a Cut
53
Cut Quality
53
Consumable Life
54
Cutting Charts
55
Section 5 Automatic Gas Console Advanced Functions
81
Altering the Current Set Point
81
Figure 5-1 Altering the Current Set Point
81
Setting the Pierce Delay Time
82
Figure 5-2 Setting the Pierce Delay Time
82
Altering Gas Types
83
Figure 5-3 Altering Gas Types
83
Altering Gas Pressures
84
Figure 5-4 Altering Gas Pressures
84
Altering Arc Voltage Control and X/Y Machine Parameters
85
Figure 5-5 Altering Arc Voltage Control and X/Y Machine Parameters
85
Saving a User Created Cutting Condition
86
Gas Purge
86
Figure 5-6 User Created Cutting Conditions
86
Maintenance Screen
87
Figure 5-7 Maintenance Screen
87
Viewing Messages
88
Figure 5-8 Message Screen
88
Viewing Cut Errors
89
Figure 5-9 Cut Errors Screen
89
Figure 5-10 Error Selection Screen
90
Figure 5-11 Actual Cut Errors Screen
91
Pressure Diagnostics
93
Figure 5-12 Pressure Diagnostics Screen
93
Setting the Default Delay Parameter
94
Figure 5-13 Default Pierce Delay Screen
94
Restoring Factory Default Cutting Conditions
95
Figure 5-14 Restore Factory Defaults Screen
95
Measurement System
96
Figure 5-15 Measurement System Selection Screen
96
Communication Node
97
Figure 5-16 Communication Node Selection Screen
97
Inova Parameter Transmit
98
Figure 5-17 Inova Parameter Transmit Screen
98
Viewing Serial Communication
99
Figure 5-18 View Serial Communication Screen
99
Configuring the Optional Hydrogen Manifold
100
Figure 5-19 Configure Hydrogen Manifold Screen
100
Setting an Arc off Delay
101
Figure 5-20 Set Arc off Delay Screen
101
Software Updates
102
Section 6 Serial Communication
103
Initializing the Fineline System
103
Transmitting Parameters to the Fineline System
103
Communication Error Checking
104
Default Cutting Parameters
104
Troubleshooting Serial Communication
105
RS-422 Serial Commands
106
Section 7 Maintenance and Troubleshooting
111
Routine Maintenance
111
Replacing the Torch Coolant
113
230/460V 60 Hz Transformer Configurations
114
Figure 7-1 230V 60 Hz Transformer Configuration
115
Figure 7-2 460V 60 Hz Transformer Configuration
115
Microprocessor Status Led's
116
Microprocessor Sequence of Operation
117
Troubleshooting Using the Control Panel Status Led's
118
Troubleshooting Using the Automatic Gas Console Messages Screen
119
General Troubleshooting
120
Chopper Test Procedure
122
Figure 7-3 Chopper Diagnostics - Part 1
124
Figure 7-4 Chopper Diagnostics - Part 2
125
Section 8 Parts List
127
Power Supply
127
Figure 8-1 Power Supply Front View
129
Figure 8-2 Power Supply Rear View
130
Figure 8-3 Power Supply Left Side View
131
Figure 8-4 Power Supply Right Side View
132
Remote High Frequency Console
133
Figure 8-5 Remote High Frequency Console
134
Torch and Torch Valve Assembly
135
Figure 8-6 Torch and Torch Valve Assembly
135
Shielded Torch Leads
136
Figure 8-7 Shielded Torch Leads
136
Gas Hose Package
137
Figure 8-8 Gas Hose Package
137
Coolant and Power Leads
138
Figure 8-9 Coolant and Power Leads
138
Work Ground Cable
139
Figure 8-10 Work Ground Cable
139
Torch Consumables - Mild Steel Cutting
140
Figure 8-11 Torch Consumables - Mild Steel Cutting
140
Torch Consumables - Stainless Steel Cutting (Air Plasma)
141
Torch Consumables - Stainless Steel Cutting (H17 Plasma)
142
Figure 8-13 Torch Consumables - Stainless Steel Cutting (H17 Plasma)
142
Torch Consumables - Aluminum Cutting
143
Figure 8-14 Torch Consumables - Aluminum Cutting
143
Torch Consumables - Marking
144
Figure 8-15 Torch Consumables - Marking
144
Automatic Gas Console
145
Figure 8-16 Gas Console - Exterior
146
Figure 8-17 Gas Console - Interior
147
Power Supply Microprocessor P.C. Board
148
Figure 8-18 Power Supply Microprocessor P.C. Board
148
A.C. Detect P.C. Board
149
Figure 8-19 A.C. Detect P.C. Board
149
Relay P.C. Board
150
Figure 8-20 Relay P.C. Board
150
Power Supply I/O P.C. Board
151
Figure 8-21 Power Supply I/O P.C. Board
151
Automatic Gas Console I/O P.C. Board
152
Figure 8-22 Automatic Gas Console I/O P.C. Board
152
Automatic Gas Console Interface P.C. Board
153
Figure 8-23 Automatic Gas Console Interface P.C. Board
153
Consumable Spare Parts Kit
154
Appendix A Propylene Glycol MSDS
157
Appendix B Electromagnetic Compatibility (EMC
165
Background
165
Installation and Use
165
Assessment of Area
166
Methods of Reducing Emissions
166
Appendix C Hydrogen Manifold (Optional
169
Description
169
Specifications
169
Figure C-1 Hydrogen Manifold Mounting Dimensions
169
Installation
170
Figure C-2 Hydrogen Manifold Mounting Location
171
Operation
172
Parts List
173
Hydrogen Manifold Microprocessor P.C. Board
174
Figure C-3 Hydrogen Manifold Microprocessor P.C. Board
174
Dip Switch Settings
175
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