KAESER KOMPRESSOREN 9 9450 12 E Manuals

Manuals and User Guides for KAESER KOMPRESSOREN 9 9450 12 E. We have 1 KAESER KOMPRESSOREN 9 9450 12 E manual available for free PDF download: User Manual

KAESER KOMPRESSOREN 9 9450 12 E User Manual (246 pages)

Brand: KAESER KOMPRESSOREN | Category: Controller | Size: 6 MB

Table of Contents
3
SIGMA CONTROL 2 Quick Reference Guide
11
Operating Elements
11
Fig. 1 Operating Elements
11
Tab. 1 Operating Elements
11
Indicator Elements
12
Fig. 2 Indicator Elements
12
Tab. 2 Indicator Elements
12
Main Menu Overview
13
Functions Overview
13
Tab. 3 Main Menu Overview
13
Tab. 4 Functions Overview
14
Regarding this Document Using this Document
16
Copyright
16
Software
16
Certification
17
Updating the Operating Manual
17
Symbols and Labels
17
Warnings
17
Potential Damage Warnings
18
Tab. 5 Danger Levels and Their Definition (Personal Injury)
18
Tab. 6 Danger Levels and Their Definition (Damage to Property)
18
Other Alert Notes and Their Symbols
19
Tab. 7 Formatting Options
19
Technical Specifications 3.1 Controller SIGMA CONTROL 2
20
Versions and Options
20
User Interface with Display, CPU and Interfaces
20
Tab. 8 Versions and Options
20
Tab. 9 User Interface
20
Fig. 3 MCS Interfaces
21
Tab. 10 Display Data
21
Tab. 11 MCS Interfaces
21
Fig. 4 MCSIO Interfaces
22
Tab. 12 MCSIO Interfaces
22
In- and Outputs with MCSIO
23
Input/Output Modules
23
Tab. 13 RFID
23
Tab. 14 Number of Internal Inputs and Outputs
23
Tab. 15 Cable Lengths
23
Tab. 16 SC2IOM-1
24
Tab. 17 SC2IOM-2
24
Tab. 18 SC2IOM-3
24
Sensors
25
Tab. 19 Power Supply Specifications
25
Tab. 20 Cable Lengths
25
Tab. 21 Degree of Protection, IOM
25
Tab. 22 IOM Dimensions
25
KAESER I.box
26
Versions and Options
26
Tab. 23 Pressure Transducer
26
Tab. 24 Resistance Thermometer
26
Tab. 25 Modem I.box − Versions and Options
26
Indicator Elements and Interfaces
27
Technical Specifications
27
Fig. 5 KAESER I.box − Indicator Elements and Interfaces
27
Tab. 26 Technical Data KAESER I.box
28
Safety and Responsibility Basic Instructions
29
Specified Use
29
Improper Use
29
Design and Function
30
Controller Overview
30
Fig. 6 MCS System Design with IOM
31
Fig. 7 MCSIO System Design
31
Operating Panel
32
Operating Elements
32
Fig. 8 Operating Elements
32
Display Elements
33
Fig. 9 Display Elements
33
Tab. 27 Operating Elements
33
RFID Reader
34
Display
34
Fig. 10 RFID Reader
34
Tab. 28 Display Elements
34
Tab. 29 RFID Reader
34
Operating Mode
35
Tab. 30 Data in the Header Depending on the Machine Type
35
Main Menu
36
Setting Parameters
36
Activating Keys with Check Boxes
37
Access Control
37
Tab. 31 Reset Check Box Status
37
Tab. 32 Check Box Status
37
Kaeser Connect
38
Fig. 11 KAESER CONNECT for SIGMA CONTROL
38
KAESER I.box
39
Tab. 33 KAESER CONNECT Functions
39
Menu Overview
40
Operating Mode
40
Fig. 12 Overview of KAESER I.box
40
Menu Structure
41
Tab. 34 Menu Structure of Main Menu
44
Tab. 35 Status Menu
46
Tab. 36 Configuration Menu
50
Tab. 37 Pressure Control Menu
51
Tab. 38 I/O Periphery Menu
54
Tab. 39 Communication Menu
56
Tab. 40 Connections Menu
56
Tab. 41 Components Menu
57
Tab. 42 Power Switching Menu
59
Operating Points and Control Modes
60
Machine Operating Points
60
Control Modes
60
Variable Speed Drive with Frequency Converter (SFC)
62
MODULATING Control
63
Installation and Operating Conditions
64
Maintaining Ambient Conditions
64
Installation Conditions
64
Installation
65
Reporting Transport Damage
65
Machine Identification
65
Assembly of the KAESER I.box
65
Tab. 43 Machine Identification
65
Tab. 44 Remote Control Identification
65
Tab. 45 Machine Identification
65
Initial Start-Up Outline
66
Setting the Controller
66
Selecting Menu Options
67
Setting the Language
68
Noting the User Name
69
User Log-In with RFID Equipment Card
70
Fig. 13 Back of the RFID Equipment Card
70
Fig. 14 User Log-In with RFID Equipment Card
70
Generating a Password
71
Fig. 15 User Log-In with RFID Equipment Card
71
Manual User Log-In
72
Create the Master RFID Equipment Card
73
Fig. 16 Manual User Log-On
73
Checking/Setting Time and Date
74
Set the Time Zone
76
Set Display Formats
76
Tab. 47 Date Formats
76
Tab. 48 Possible Settings for the Time Format
77
Tab. 49 Possible Settings for the Pressure Unit
78
Setting the Display Illumination
79
Tab. 50 Possible Settings for the Temperature Unit
79
Tab. 51 Display Illumination
79
Setting the Contrast and the Brightness
80
Activating the Remote Control
80
IP Configuration
81
Tab. 52 Network Parameters
82
Setting the E-Mail Function
83
Tab. 53 E-Mail Parameters
84
Setting the Time Server
85
KAESER CONNECT Benefits
86
Open KAESER CONNECT
86
Fig. 17 Log-In Mask
87
Fig. 18 KAESER CONNECT for SIGMA CONTROL
87
System Status Menu
88
Fig. 19 Select Language: Window
88
Fig. 20 System Status Menu
88
Graphs Menu
89
Fig. 21 Main Menu
89
Fig. 22 Graphs (Illustration Similar)
90
Fig. 23 Control Keys
90
Tab. 54 Control Key Functions
90
Messages Menu
91
I/O Display Menu
92
Fig. 24 Messages (Illustration Similar)
92
User Management Menu
93
Fig. 25 I/O Display (Illustration Similar)
93
Fig. 26 User Management Menu
94
Fig. 27 Log on for Write Access: Window
94
Fig. 28 User Management Menu
95
Settings Menu
96
Fig. 29 Settings Menu
96
Save Data Menu
97
Data Recording Menu
97
Fig. 30 Backup Menu
97
KAESER CONNECT Exit
98
Fig. 31 Data Recording Menu
98
Commissioning the KAESER I.box
99
Pressure Parameters of the Machine
99
Displaying Pressure Parameters
100
Tab. 55 Compressor Pressure Parameters
100
Setting Pressure Parameters
101
Tab. 56 Setting Limits for the Network Nominal Pressure (* Cut-In Pressure Min)
101
Tab. 57 Pressure Condition for LOAD
101
Tab. 58 Pressure Conditions for IDLE
101
Tab. 59 Displaying and Setting Parameters
102
Activating/Deactivating the "LOAD/IDLE" Key
103
Machine Start and Machine Stop
104
Automatic Start/Stop in Timer Mode
104
Tab. 61 Settings for Machine Start and Machine Stop
104
Tab. 62 User-Defined Clock Programme Machine ON/OFF
105
Tab. 63 Example of a Machine ON/OFF Clock Program
106
Setting the Company Shut-Down
108
Controlling Machine from a Remote Location
110
Activating the Remote Control
111
Venting" Function
112
Auto Start" Function
112
Tab. 64 Auto Start Delay Time
114
Control Modes
115
Setting the Control Mode
115
Setting the DUAL Control Mode
116
Setting the QUADRO Control Mode
117
Electronic Thermal Management
118
Tab. 65 Machine Type and ETM Design
118
Activating the Heat Recovery for Machine Type 2
119
Activating the Heat Recovery for Machine Type 3
120
Deactivating Heat Recovery
121
Refrigeration Dryer
122
Setting the Operating Mode
122
Output Messages
123
Refrigeration Dryer Alarm - Compressed Air Quality Has Priority
124
Refrigeration Dryer Alarm - Compressed Air Supply Has Priority
126
Setting the Machine for Local Mode
126
Menu Load Control
126
Tab. 66 Operating Modes in Local Operating Mode (Local Mode)
126
Setting the Nominal Pressure Change Via Timing Program
127
Tab. 67 User-Defined Timing Program for Nominal Pressure Change
127
Setting the Nominal Pressure Change Via Timer
130
Setting the Machine for Master Control Operation
132
Overview of the Different Master Operating Modes
132
SAM 4.0 Mode
132
Tab. 69 Master Control (Interconnected Operation) - Overview
132
Setting PROFIBUS Operation (SIGMA AIR MANAGER)
135
Tab. 70 Parameters for Monitoring for Communication Malfunction
135
Fig. 32 Wiring of the PROFIBUS Connection
136
Tab. 71 Pin Assignment of SUB-D 9-Pole Interface on the PROFIBUS Module
136
Fig. 33 Electrical Diagram Example with SIGMA AIR MANAGER
137
Fig. 34 Communication Interface
138
Fig. 35 Insert the Communication Module
139
Fig. 36 Front Plate Communication Module PROFIBUS
140
Interconnection of Two Machines in Master/Slave Operation
143
Tab. 72 Master-Slave Settings
144
Fig. 37 Direct Connection of Two SIGMA CONTROL 2
145
Configuring Interconnected Operation Using the LOAD Remote Contact (E.g. SIGMA AIR MANAGER BASIC)
150
Fig. 38 LOAD Remote Contact
151
Setting the Master Control with Local/Load Remote Contact
152
Fig. 39 Wiring Diagram for Local/Load Remote Contact
153
Setting the Nominal Pressure Pre-Selection Via Remote Contact
156
Master Control for Machines Regulated by Pressure Switch
157
Fig. 40 Machine with Pressure Switch Regulation
158
Fig. 41 Function Diagram
161
Tab. 73 Function Diagram
161
Examples of Time Settings for Equal Overall Load
162
Setting Input and Output Signals
163
Output Operational States of Machine on Digital Outputs
163
Tab. 75 Example for a Timing Program for Equal Duty Cycling During the Week
163
Tab. 76 Assigned Output Signals
164
Output Input Signals on the Display
165
Tab. 77 Logic Settings
168
Output Measured Values on the Display
169
Tab. 78 Assigned Analogue Measured Values
170
Switching And/Or Triggering Messages with Thresholds
175
Timer
179
Activating Remote Acknowledgement
180
Setting the Remote Acknowledgement Function
181
Activating the Remote Control
181
Assigning an Input
182
Linking to an External Pressure Transducer
183
Pressure Control Menu
183
Assigning an Input to an External Pressure Transducer
183
Tab. 80 Transmitting a Pressure Transducer Value
183
Commissioning the Machine
184
Tab. 81 Check List for Starting the Machine
184
Operation
186
Switching the Machine on and off
186
Switching on
186
Fig. 42 Switching the Compressed Air Station on and off
186
Switching off
187
Switching off in an Emergency
187
Fig. 43 Switching off in an Emergency
187
Acknowledging Alarm and Warning Messages
188
Fig. 44 Acknowledging Messages
188
Displaying Messages
189
Status - Messages Menu
190
Tab. 84 Information of a Message
190
Tab. 85 Message Abbreviations
190
Displaying the Current Operating Mode
192
Tab. 86 Operating Mode Display
192
Tab. 87 Abbreviation of Operating Modes
192
Setting the Working Pressure
193
Displaying Analogue Data
193
Displaying Operating Data
194
Checking the Operating Hours
194
Checking the Switching Cycles
195
Displaying the Frequency Converter Settings
196
Setting the Maintenance Interval
197
Resetting the Maintenance Interval Counter
198
Check the Safety Valve
200
Tab. 88 Check Box Status
200
Excessive Temperature Shut-Down Test
203
Save Data
204
Format SD Card
206
10 Fault Recognition and Rectification
207
Basic Information
207
Interpreting Alarm Messages
207
Interpreting Warning Messages
216
Tab. 89 Alarm Messages, Possible Causes and Remedies
216
Tab. 90 Warning Messages and Remedies
236
Interpreting Operating Messages
237
Interpreting Diagnostic Messages
240
Interpreting System Messages
240
KAESER I.box − Operating States and Troubleshooting
241
Tab. 93 KAESER I.box − Operating States and Troubleshooting
241
11 Maintenance
242
Replacing the Battery
242
12 Spares, Operating Materials, Service
243
Note the Nameplate
243
Kaeser Air Service
243
Service Addresses
243
Displaying the Version Number, Machine Model, Material Number and Serial Number
243
13 Decommissioning, Storage and Transport
245
Commissioning
245
Packing
245
Storage
245
Transporting
245
Battery Removal and Disposal
245

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