Jungheinrich TFG 425s Manuals

Manuals and User Guides for Jungheinrich TFG 425s. We have 2 Jungheinrich TFG 425s manuals available for free PDF download: Operating Instructions Manual

Jungheinrich TFG 425s Operating Instructions Manual (229 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 7 MB

Table of Contents
8
A Correct Use and Application
12
General
12
Correct Application
12
Approved Application Conditions
13
Proprietor Responsibilities
14
Adding Attachments And/Or Optional Equipment
14
B Truck Description
16
Application
16
Truck Models and Rated Capacity
16
Assemblies and Functional Description
17
Travel Direction Definition
17
Assembly Overview
18
Functional Description
19
Technical Specifications
21
Performance Data
21
Dimensions
23
Weights
25
Mast Versions
26
Tyre Type
28
Engine Data
28
Norms
29
Conditions of Use
29
Electrical Requirements
30
Identification Points and Data Plates
31
Data Plate
33
Truck Capacity Plate
34
Attachment Capacity Plate
35
Stability
35
C Transport and Commissioning
36
Transport
36
Loading the Truck
36
Centre of Gravity of the Truck
36
Lifting the Truck by Crane
37
Loading with Another Industrial Truck
38
Securing the Truck During Transport
39
Using the Truck for the First Time
40
D Fuelling the Truck
42
General
42
Safety Regulations for Handling Diesel Fuel and LPG
42
LPG System Relief Valve
44
Adding Diesel
45
Fuelling
45
Fuelling with Fuel Containers
47
LPG Containers
48
LPG Bottles
48
Liquid Gas Tank
51
Fuel Level Indicator
52
Display Unit
52
Level Indicator for LPG Bottles (O)
52
E Operation
54
Safety Regulations for the Operation of the Forklift Truck
54
Displays and Controls
56
Control Panel with Display Unit
59
Control Panel Buttons
62
Display
65
Preparing the Truck for Operation
66
Checks and Operations to be Performed before Starting Daily Operation
66
Entry and Exit
68
Trucks with Reduced Headroom (O)
68
Setting up the Operator Position
69
Seat Belt
74
Industrial Truck Operation
75
Safety Regulations for Truck Operation
75
Preparing the Truck for Operation
77
Starting Procedure for the DFG
78
Starting Procedure for the TFG
79
Parking the Truck Securely
80
Emergency Disconnect
81
Travel
82
Steering
84
Brakes
84
Setting the Time
88
Adjusting the Forks
89
Replacing the Forks
90
Lifting, Transporting and Depositing Loads
91
Operating the Lift Mechanism and Integrated Attachments
93
Safety Instructions for Operating Additional Attachments
99
Operating Additional Attachments for the SOLO-PILOT
102
Operating Additional Attachments for the MULTI-PILOT
104
Fitting Additional Attachments
106
Towing Trailers
109
Optional Equipment
111
Keypad (Cancode) (O)
111
Assistance Systems
130
Steel Cab
132
Sliding Windows
132
Gate
133
Panel Door
134
Operator Position Extension
134
Heating and Air Conditioning System
135
Driver's Seat Heating / Backrest Extension
138
Removable Load Backrest
139
Lift Cutout Override
139
Sideshifter Centre Position
140
Fire Extinguisher
140
Tilt Angle Display
140
Rockinger Coupling with Hand Lever or Remote Control
141
Camera System
142
Optional Equipment for Working in Dusty Environments
143
Roof Window Wiper
143
Control Layout "N
144
Troubleshooting
145
Operating the Truck Without Its Own Drive System
150
F Industrial Truck Maintenance
154
Operational Safety and Environmental Protection
154
Maintenance Safety Regulations
155
Working on the Electrical System
156
Consumables and Used Parts
156
Wheels
156
Lift Chains
157
Hydraulic System
157
Working in the Vicinity of the Engine
158
Lubricants and Lubrication Schedule
159
Handling Consumables Safely
159
Lubrication Schedule
161
Consumables
162
Maintenance and Repairs
164
Preparing the Truck for Maintenance and Repairs
164
Lifting and Jacking up the Truck Safely
165
Opening the Rear Panel
165
Unlocking the Engine Bonnet
166
Opening the Engine Cover
167
Replacing Wheels
169
Checking the Wheel Attachments
171
Hydraulic System
172
Engine Maintenance
175
Checking Electrical Fuses
189
Cleaning
195
Starter Battery
197
Exhaust System
198
Restoring the Truck to Service after Maintenance and Repairs
199
Decommissioning the Industrial Truck
200
Prior to Decommissioning
201
During Decommissioning
201
Restoring the Truck to Service after Decommissioning
202
Safety Tests to be Performed at Intervals and after Unusual Incidents
203
Final De-Commissioning, Disposal
204
Human Vibration Measurement
204
Servicing and Inspection
205
Maintenance Checklist DFG
206
Operating Company
206
Customer Service
209
Maintenance Checklist TFG
218
Operating Company
218
Customer Service
221

Jungheinrich TFG 425s Operating Instructions Manual (111 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 12 MB

Table of Contents
4
A Correct Application

8
B Truck Description

10
- Application
  10
- Assemblies and Functional Description
  11
- Truck
  12
- Standard Version Specifications
  14
- Performance Data DFG
  14
- TFG Performance Data
  14
- Dimensions DFG
  16
- TFG Dimensions
  18
- Engine Data
  19
- Tyres
  19
- Mast Versions
  20
- EN Norms
  21
- Conditions of Use
  21
- Identification Points and Data Plates
  22
- Truck Data Plate
  23
- Truck Load Chart
  23
- Attachment Load Chart
  24
C Transport and Commissioning

26
D Filling the Truck with Fuel

30
E Operation

34
- Safety Regulations for the Operation of Industrial Trucks
  34
- Controls and Displays
  36
- Control Panel
  39
- Pictograms and Display
  39
- Control Panel Buttons
  41
- Displays
  42
- Operational Fault Displays
  43
- Heating Operation
  44
- Solopilot/Multipilot
  47
- Travel Direction Switch
  47
- Neutral Locking
  48
- Twin Pedal Operation
  48
- Horn
  48
- Starting up the Truck
  49
- Daily Checks and Operations to be Performed before Starting Work
  49
- Trucks with Reduced Headroom X (O)
  49
- Adjusting the Driver's Seat
  51
- Safety Restraint Belt
  52
- Adjust the Steering Wheel and Set the Steering Column to the Parking Position
  54
- Industrial Truck Operation
  55
- Safety Regulations for Truck Operation
  55
- Starting the Truck
  57
- Travel
  60
- Steering
  62
- Braking
  62
- Operating the Lift Mechanism and Attachments (SOLOPILOT T)
  63
- Operating the Lift Mechanism and Attachments (MULTIPILOT O)
  65
- Collecting, Transporting and Depositing Loads
  67
- Parking the Truck Securely
  70
- Towing Trailers
  72
- Troubleshooting
  75
F Industrial Truck Maintenance

78
- Operational Safety and Environmental Protection
  78
- Maintenance Safety Regulations
  78
- Servicing and Inspection
  80
- DFG/TFG Maintenance Checklist
  81
- DFG Maintenance Checklist
  83
- TFG Maintenance Checklist
  84
- Lubrication Schedule
  85
- Consumables
  86
- Coolant Specification
  86
- Maintenance and Repairs
  87
- Prepare the Truck for Maintenance and Repairs
  87
- Unlocking the Engine Bonnet
  88
- Servicing the Engine DFG
  89
- Engine Servicing TFG
  93
- Checking the Hydraulic Oil Level
  96
- Checking the Coolant Level
  97
- Checking the Coolant Concentration
  97
- Additing Coolant
  98
- Cleaning/Replacing the Air Filter Cartridge
  99
- Checking the Wheel Attachment and Air Pressure
  100
- Replacing the Hydraulic Oil Filter
  101
- Checking Electrical Fuses
  102
- Exhaust System
  107
- Restoring the Truck to Service after Cleaning or Repairs
  107
- Decommissioning the Industrial Truck
  107
- Prior to Decommissioning
  107
- During Decommissioning
  108
- Returning the Truck to Operation after Decommissioning
  108
- Starting Aid
  109
- Final De-Commissioning, Disposal
  110

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More Jungheinrich Manuals

Jungheinrich TFG 425s Manuals

Jungheinrich TFG 425s Operating Instructions Manual (229 pages)

Table of Contents

Jungheinrich TFG 425s Operating Instructions Manual (111 pages)

Table of Contents

A Correct Application

B Truck Description

C Transport and Commissioning

D Filling the Truck with Fuel

E Operation

F Industrial Truck Maintenance

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Jungheinrich Categories