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TG GS15-50
Johnson Pump TG GS15-50 Manuals
Manuals and User Guides for Johnson Pump TG GS15-50. We have
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Johnson Pump TG GS15-50 manual available for free PDF download: Instruction Manual
Johnson Pump TG GS15-50 Instruction Manual (72 pages)
INTERNAL GEAR PUMPS
Brand:
Johnson Pump
| Category:
Water Pump
| Size: 5.14 MB
Table of Contents
Table of Contents
3
1 Introduction
7
General
7
Reception, Handling and Storage
7
Reception
7
Handling
7
Storage
7
Safety
8
General
8
Pump Units
9
Pump Unit Handling
9
Installation
9
Before Commissioning the Pump Unit
10
Disassembly/Assembly of the Coupling Guard
10
Name Plate - CE Declaration of Conformity
10
Technical Conventions
11
2 Pump Description
12
Type Designation
12
3 General Technical Information
14
Pump Standard Parts
14
Operating Principle
14
Self-Priming Operation
15
Safety Relief Valve - Working Principle
15
Sound
15
General Performance
15
Main Characteristics
16
Pressure
17
Sound Level
17
Sound Level of a Pump Without Drive
17
The Sound Level of the Pump Unit
18
Influences
18
Maximum Temperature
18
Jacket Options
18
Internals
19
Bush Materials
19
Maximum Temperature of Internals
19
Operation under Hydrodynamic Lubrication Conditions
19
Maximum Torque of Pump Shaft and Rotor Material Combination
20
Mass Moment of Inertia
20
Axial and Radial Clearances
20
Extra Clearances
21
Play between Gear Teeth
22
Maximum Size of Solid Particles
22
Shaft Sealing
22
Safety Relief Valve
23
Pressure
24
Heating
24
Safety Relief Valve - Relative Adjustment
24
Sectional Drawings and Part Lists
26
Single Safety Relief Valve
26
Heated Spring Casing
27
Double Safety Relief Valve
27
Installation
28
General
28
Location
28
Short Suction Line
28
Accessibility
28
Outdoor Installation
28
Indoor Installation
29
Stability
29
Drives
29
Starting Torque
29
Radial Load on Shaft End
30
Shaft Rotation
30
Double Safety Relief Valve
31
Suction and Discharge Pipes
31
Forces and Moments
31
Piping
32
Isolating Valves
33
Strainer
33
Secondary Piping
33
Drain Lines
33
Heating Jackets
34
Flush/Quench Media
34
Guidelines for Assembly
35
Transport of Pump Unit
35
Foundation Pump Unit
35
Variators, Gear Box, Gear Motors, Motors
35
Electric Motor Drive
35
Combustion Engines
36
Shaft Coupling
36
Guarding of Moving Parts
36
Instructions for Start-Up
37
General
37
Cleaning the Pump
37
Cleaning Suction Line
37
Venting and Filling
37
Checklist - Initial Start-Up
38
Start-Up
39
Shut-Down
39
Abnormal Operation
39
Trouble Shooting
40
Instructions for Re-Using and Disposal
42
Re-Use
42
Disposal
42
Maintenance Instructions
43
General
43
Preparation
43
Surroundings (on Site)
43
Tools
43
Shut-Down
43
Motor Safety
43
Conservation
43
External Cleaning
44
Electrical Installation
44
Draining of Fluid
44
Fluid Circuits
44
Specific Components
45
Nuts and Bolts
45
Plastic or Rubber Components
45
Flat Gaskets
45
Filter or Suction Strainer
45
Anti-Friction Bearings
45
Sleeve Bearings
46
Shaft Seal - Mechanical Seal
46
Front Pull-Out
47
Back Pull-Out
47
Clearance Adjustment
47
Designation of Threaded Connections
48
Threaded Connection Rp (Example Rp 1/2)
48
Threaded Connection G (Example G 1/2)
48
4 Instructions for Assembly and Disassembly
49
General
49
Tools
49
Preparation
49
After Disassembly
49
Anti-Friction Bearings
50
General
50
TG GS2-25, TG GS3-32 and TG GS6-40 Disassembly
50
TG GS2-25, TG GS3-32 and TG GS6-40 Assembly
50
TG GS15-50 to TG GS185-125 Disassembly
51
TG GS15-50 to TG GS185-125 Assembly
51
Mechanical Seal
52
General
52
Preparation
52
Special Tools
52
General Instructions During Assembly
52
Assembly of the Rotating Part
52
Assembly of the Stationary Seat
53
Pumps
53
General
53
Tg Gs2-25/Tg Gs3-32/Tg Gs6-40
53
Tg Gs15-50/Tg Gs23-65
54
Tg Gs58-80/ Tg Gs86-100/ Tg Gs 185-125
55
Relief Valve
56
Disassembly
56
Assembly
56
5 Sectional Drawings and Part Lists
57
TG GS2-25 to TG GS6-40
57
Hydraulic Part
58
Bearing Bracket
58
Flange Connection Options
58
Jacket
59
Single Mechanical Seal
59
TG GS15-50 to TG GS185-125
60
Hydraulic Part
61
Bearing Bracket
61
Jacket
62
Single Mechanical Seal
62
6 Dimensional Drawings
63
Standard Pump
63
TG GS2-25 to TG GS6-40
63
TG GS15-50 to TG GS185-125
64
Flange Connections
65
TG GS2-25 to TG GS6-40
65
TG GS15-50 to TG GS185-125
65
Jackets (S) on Pump Cover and Thread Connection
66
TG GS2-25 to TG GS6-40
66
TG GS 15-50 to TG GS185-125
66
Safety Relief Valves
67
Single Safety Relief Valve
67
Double Safety Relief Valve
67
Heated Safety Relief Valve
68
Bracket Support
69
Weights - Mass
69
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