Johnson Controls Frick RWB II PLUS 856 Manuals

Manuals and User Guides for Johnson Controls Frick RWB II PLUS 856. We have 2 Johnson Controls Frick RWB II PLUS 856 manuals available for free PDF download: Installation Operation & Maintenance

Johnson Controls Frick RWB II PLUS 856 Installation Operation & Maintenance (56 pages)

ROTARY SCREW COMPRESSOR UNITS

Brand: Johnson Controls | Category: Air Compressor | Size: 1 MB

Table of Contents
2
Preface
3
Design.limitations
3
Job.inspection
3
Transit.damage.claims
3
Compressor.and.unit.identification
3
Installation
4
Foundation
4
Rigging.and.handling
4
Skid.removal
4
Motor.mounting
5
Checking Motor/Compress or Rota TION
5
Compressor/Motor.couplings.installation
5
Coupling.alignment.procedure
7
Hot.alignment.of.compressor/Motor
9
Oil.pump.coupling
9
Holding.charge.and.storage
9
Compressor.oil
9
Initial.oil.charge
9
Oil.heater(S)
10
Oil.filter(S)
10
Liquid.injection.oil.cooling
10
Liquid.line.sizes/Receiver.volume
10
Water-Cooled OIL COOLING (Option AL)
11
Thermosyphon.oil.cooling.(Optional)
11
Economizer.-.High.stage.(Optional)
13
Electrical
14
Motor.starter.package
14
Current.transformer.(Ct).Ratios
15
MINI MUM Burden Ratings
16
Battery.backup
16
Operation.and.start-UP.INSTRUCTIONS
16
Tdsh.compressor
16
Compressor.lubrication.system
16
Prelube.oil.system
17
Cycling.full-Lube.oil.system
17
Full-Lube.oil.system
17
Compressor.oil.separation.system
17
Compressor.hydraulic.system
18
Volumizer®.Volume.ratio.control
19
Compressor.oil.cooling.systems
19
Single-Port.liquid.injection
19
Rwb.II.booster.or.swing.duty.application
19
Dual-Port.liquid.injection
19
Liquid.injection.adjustment.procedure
20
Suction.check.valve
21
Suction.check.valve.bypass
21
Low.ambient.operation
21
Power.assist.kit
21
Initial.start-Up
22
Initial.start-Up.procedure
22
Normal.start-Up.procedure
22
Maintenance
23
General.information
23
Normal.maintenance.operations
23
General.maintenance
23
Compressor.shutdown.and.start-UP
23
General Instructions for Replacing Compressor UNIT Components
24
Oil.filter.(Of-1).Main.single/Dual
24
Oil.filter/Strainer.-.Prelube.oil.pump
24
Strainer.-.Full.lube.oil.pump
25
Strainer.-.Liquid.injection
25
Coalescer.filter.element(S)
25
Changing.oil
25
Recommended.maintenance.program
26
Vibration.analysis
26
Oil.quality.and.analysis
26
Maintenance.schedule
26
Operating.log
27
Motor.bearings
27
Nlgi.grease.compatibility.chart
27
Troubleshooting.guide
28
Abnormal Operation ANALYSIS and Correction
28
Pressure.transducers.-.Testing
29
Pressure.transducers.-.Replacement
29
Position Potentiometer Replacement and ADJUST Ment
31
Volumizer ® Potentiometer Replacement
31
Temperature.and/Or.pressure.adjustment
31
Troubleshooting.the.rwb.II.compressor
32
Oil.separation.system
32
Hydraulic.system
33
Prelube.pump.system
34
Full.time.pump.system
34
Liquid.injection.oil.cooling.system
35
Thermal.expansion.valves
36
Jordan.temperature.regulator.valve
37
Bare.compressor.mounting
38
Balance.piston.pressure.regulator
38
Proper INSTALLATION of Electronic Equipment in an Industrial Environment
43
Forms
48

Johnson Controls Frick RWB II PLUS 856 Installation Operation & Maintenance (56 pages)

ROTARY SCREW COMPRESSOR UNITS

Brand: Johnson Controls | Category: Air Compressor | Size: 1 MB

Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
COMPRESSOR and UNIT IDENTIFICATION
3
Installation
4
Foundation
4
RIGGING and HANDLING
4
Skid Removal
4
Motor Mounting
5
Checking Motor/Compress or Rota Tion
5
Compressor/Motor Couplings Installation
5
Coupling Alignment Procedure
7
Hot Alignment of Compressor/Motor
9
Oil Pump Coupling
9
Holding Charge and Storage
9
Compressor Oil
9
Initial Oil Charge
9
Oil Heater(S)
10
Oil Filter(S)
10
Liquid Injection Oil Cooling
10
Liquid Line Sizes/Receiver Volume
10
Water-Cooled Oil Cooling (Option Al)
11
Thermosyphon Oil Cooling (Optional)
11
Economizer - High Stage (Optional)
13
Electrical
14
Motor Starter Package
14
Current Transformer (Ct) Ratios
15
Mini Mum Burden Ratings
16
Battery Backup
16
OPERATION and START-UP INSTRUCTIONS
16
Tdsh Compressor
16
Compressor Lubrication System
16
Prelube Oil System
16
Cycling Full-Lube Oil System
17
Full-Lube Oil System
17
Compressor Oil Separation System
17
Compressor Hydraulic System
18
Volumizer® Volume Ratio Control
18
Compressor Oil Cooling Systems
19
Single-Port Liquid Injection
19
Rwb II Booster or Swing Duty Application
19
Dual-Port Liquid Injection
19
Liquid Injection Adjustment Procedure
20
Suction Check Valve
21
Suction Check Valve Bypass
21
Low Ambient Operation
21
Power Assist Kit
21
Initial Start-Up
22
Initial Start-Up Procedure
22
Normal Start-Up Procedure
22
Maintenance
23
General Information
23
Normal Maintenance Operations
23
General Maintenance
23
COMPRESSOR SHUTDOWN and START-UP
23
General Instructions for Replacing Compressor Unit Components
24
Oil Filter (Of-1) Main Single/Dual
24
Oil Filter/Strainer - Prelube Oil Pump
24
Strainer - Full Lube Oil Pump
25
Strainer - Liquid Injection
25
Coalescer Filter Element(S)
25
Changing Oil
25
Recommended Maintenance Program
26
Vibration Analysis
26
OIL QUALITY and ANALYSIS
26
Maintenance Schedule
26
Operating Log
27
Motor Bearings
27
NLGI Grease Compatibility Chart
27
Troubleshooting Guide
28
ABNORMAL OPERATION ANALYSIS and CORRECTION
28
Pressure Transducers - Testing
29
Pressure Transducers - Replacement
29
Position Potentiometer Replacement and Adjust Ment
31
Volumizer ® Potentiometer Replacement
31
TEMPERATURE And/Or PRESSURE ADJUSTMENT
31
Troubleshooting the Rwb II Compressor
32
Oil Separation System
32
Hydraulic System
33
Prelube Pump System
34
Full Time Pump System
34
Liquid Injection Oil Cooling System
35
Thermal Expansion Valves
36
Jordan Temperature Regulator Valve
37
Bare Compressor Mounting
38
Balance Piston Pressure Regulator
38
Proper Installation of Electronic Equipment in an Industrial Environment
43
Forms
48

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