JLG TOUCAN 1210 Manuals

Manuals and User Guides for JLG TOUCAN 1210. We have 2 JLG TOUCAN 1210 manuals available for free PDF download: Service Manual, Operation And Safety Manual

JLG TOUCAN 1210 Service Manual (128 pages)

Aerial work platform

Brand: JLG | Category: Utility Vehicle | Size: 7 MB

Table of Contents
4
2 Work Platform Characteristics

11
- Description
  11
- Characteristics - Dimensions - Performances
  13
3 Hydraulic System

15
- Hydraulic Power Units
  15
- Hand Pump
  19
- Hydraulic Filters
  20
- Function Manifold
  21
- Drive Manifold
  26
- Membrane Accumulator
  26
- Wheel Motor Distribution Manifold
  27
- Brake Manifold
  29
- Differential Locking Manifold
  32
- Wheel Motors
  33
- Steering Manifold
  37
- Check Valves Manifold ("Power Plus" Option)
  39
- Release Control Valve
  40
- Trim Correction Manifold
  41
- 7-Way, 3 Position Flow Diverter
  42
- Cylinders Supply Manifold
  42
- Mast Cylinder
  42
- Jib Cylinder
  43
- Telescope Cylinder
  44
- Assistance Cylinder - Master Cylinder - Slave Cylinder
  45
- Rotation Cylinder (Optional)
  46
- Sequence Valve
  47
- Slewing Hydraulic Motor
  47
- Pressure Relief Valves
  48
- Brake Release Circuit Pressure Check
  49
- Pressure Relief Valve Setting
  49
- Main Pressure [PR1]
  49
- Telescope Extension [PR2]
  49
- Telescope Retraction [PR3]
  49
- Mast Elevation [PR4]
  49
- Jib Elevation [PR5]
  49
- Jib Lowering [PR6]
  49
- Brake Release Maximum Pressure [PR7]
  50
- Drive at Low Speed [PR8]
  50
- Slewing to the Left [PR9]
  50
- Slewing to the Right [PR10]
  50
- Trim Correction [PR11]
  51
- Left Steering [PR12]
  51
- Right Steering [PR13]
  51
4 Electrical System

53
- Wiring Diagrams
  53
- Battery Wiring
  53
- Power Circuit Wiring
  54
- Components Location
  55
- Sensors
  60
- Mast Position Switch [SW4]
  60
- Jib Lower Position Switch [SW5]
  60
- Telescope Position Switch [SW2]
  60
- Jib Higher Position Switch [SW3]
  61
- Slack Chain Sensors [SW34 À 37]
  61
- Tilt Indicator
  62
- Strain Link (Stability Control Device)
  63
- Steering Sensors (T1310 Only)
  71
- Sensor for Left Steering Limitation [SW39]
  71
- Sensor for Right Steering Limitation [SW40]
  71
- Steering Angle Sensors [SW41 & 42]
  72
- Safety Features - Movement Cut out
  72
- Adjustment of the Battery Discharge Indicator
  73
- Speed Electronic Controller
  74
- Circuit Breakers - Fuses
  77
- Circuit Breakers
  77
- Fuses
  77
- Resetable Fuses (Polyswitch®)
  78
- Help with the Diagnostic
  81
- Electronic Modules
  86
- Controls Verification Module
  86
- Speed Control Module for the Jib (Dongle)
  88
- Time Delay Module
  89
- Power Plus" Module (Option)
  97
5 Batteries - Chargers

104
6 Torque Values

111
- General
  111
- Wheel Nut Torque Values
  112
- Torque Value of Slewing Ring Attachment Bolts
  112
7 Service - Maintenance

113
- General
  113
- System Malfunction
  113
- Cleanliness
  113
- Removal and Installation
  113
- Dissassembly / Assembly
  113
- Parts Replacement
  114
- Wires and Cables
  114
- Platform Cleaning
  114
- Maintenance and Installation of Guide Rings
  114
- Steering Bracket Thrust Washers
  115
- Mast Roller Removal
  115
- Adjustment of Telescopic Mast Alignment
  117
- Lifting Chains Adjustment
  117
- Verification and Lubrication of the Lifting Chains
  118
- Verification of Chain Wear
  118
- Chain Lubrication
  118
- Hydraulic Power Unit
  120
- Battery
  120
- Maintenance of the Centralised Filling System
  120
- Cleaning - Battery Maintenance
  120
- Preventive Maintenance and Inspection
  122
- Daily Preventive Maintenance and Inspection
  122
- Weekly Preventive Maintenance and Inspection
  122
- Monthly Preventive Maintenance and Inspection
  122
- Preventive Maintenance and Inspection Every 125 Hours
  122
- Preventive Maintenance and Inspection Every 250 Hours
  122
- Preventive Maintenance and Inspection Every 500 Hours
  123
- Lubrication
  125

JLG TOUCAN 1210 Operation And Safety Manual (54 pages)

Brand: JLG | Category: Boom Lifts | Size: 5 MB

Other Publications Available
3
Safety Alert Symbols and Safety Signal Words
4
Revision Log
5
Table of Contents
7
Section 1. Safety Precautions
9
General
9
Pre-Operation
9
Operator Training and Knowledge
9
Workplace Inspection
9
Machine Inspection
9
Operation
9
Trip and Fall Hazards
10
Electrocution Hazards
10
Tipping Hazards
11
Crushing and Collision Hazards
11
Towing, Lifting, and Hauling
12
Additional Hazards / Safety
12
Section - 2 - User Responsibilities, Machine
13
Preparation, and Inspection
13
Personnel Training
13
Operator Training
13
Training Supervision
13
Operator Responsibility
13
Preparation, Inspection, and Maintenance
13
Pre-Start Inspection
15
1-Walk-Around Inspection
16
2-Function Check
17
Control Stations
17
Tilt Sensor Check
17
Moment Sensing System Test Check
17
Slack Chain Sensors Check
18
Section 3. Machine Controls and Indicators
19
General
19
Controls and Indicators
19
Ground Control Station
20
Manual Lowering Controls
21
Platform Control Station
22
Platform Control Indicator Panel
23
Section 4 - Machine Operation
25
Emergency Control Operation
25
Platform/Off/Ground Selector Switch
25
Emergency Stop Switch
25
Platform Controls
25
Drive Speed Selector Switch
25
Traveling (Driving)
25
Raising and Lowering the Mast
26
Raising and Lowering the Boom
26
Extending and Retracting the Telescope
27
Levelling the Platform
27
Swinging the Turntable
27
Rotating the Platform (Option)
27
Work Platform Functions Combination
27
Manual Lowering Controls
27
Alarms
27
Horn
27
Motion Alarm
27
Tilt Light and Alarm
27
Moment Sensing System Light and Alarm
28
Slack Chain Light and Alarm
28
Soft Touch System Light and Alarm (Option)
28
Shut down and Park
29
Chargers
30
ZIVAN High Frequency Electronic Charger4-6
30
EMB-MP Charger
31
POWERFINN High Frequency Charger
31
Emergency Towing
32
Lifting and Tie down
32
Lifting
32
Tie down
33
Loading and Unloading
33
Using a Winch for Loading
33
Using a Ramp
33
Section 5 - Decals
35
Section 6 - Emergency Procedures
37
General
37
Incident Notification
37
Emergency Operation
37
Operator Unable to Control Machine
37
Platform or Mast Caught Overhead
37
Emergency Lowering
37
Emergency Towing Procedures
37
Section 7 - Inspection and Repair Log
39
Section 8. General Specifications & Operator Maintenance
41
Introduction
41
Operating Specifications
42
Fluid Capacities
43
Hydraulic Power Unit
43
Batteries
43
Operator Maintenance
45
Batteries
45
Annual Maintenance
46
Battery Troubleshooting
47
Lubrication Specification
47
Hydraulic Filters
48
Turntable Lubrication
49
Lifting Chains Lubrication
49
Mast Section Lubrication
49
Wheel Bearing Lubrication
49
Hydraulic Oil Reservoir
50
Tires and Wheels
50
Verification of the Tilt Alarm Setting
51
Verification of the Moment Sensing System
51

JLG Categories

Boom Lifts Lifting Systems Scissor Lifts Construction Equipment Work Light

More JLG Manuals

JLG TOUCAN 1210 Manuals

JLG TOUCAN 1210 Service Manual (128 pages)

Table of Contents

2 Work Platform Characteristics

3 Hydraulic System

4 Electrical System

5 Batteries - Chargers

6 Torque Values

7 Service - Maintenance

JLG TOUCAN 1210 Operation And Safety Manual (54 pages)

Table of Contents

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JLG Categories