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Summary of Contents for JLG TOUCAN 1210
- Page 1 Operation and Safety Manual TOUCAN 1210 TOUCAN 1310 31210028 English - Operator’s & Safety Manual November 23, 2006...
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Page 3: Other Publications Available
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information. -
Page 4: Safety Alert Symbols And Safety Signal Words
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BUL- AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS LETINS, CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHO- DECAL WILL HAVE A RED BACKGROUND. RIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. -
Page 5: Revision Log
FOREWORD REVISION LOG Original Issue - November 23, 2006 31210028 – JLG Lift –... - Page 6 FOREWORD – JLG Lift – 31210028...
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Page 7: Table Of Contents
Tilt Light and Alarm....4-3 Moment Sensing System Light and Alarm. 4-4 Slack Chain Light and Alarm..4-4 31210028 – JLG Lift –... - Page 8 Table of Contents – JLG Lift – 31210028...
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Page 9: Section 1. Safety Precautions
• Do not operate or raise the platform while on trucks, trailers, railway cars, floating vessels, scaffolds or This section outlines the necessary precautions for other equipment unless approved in writing by JLG. proper and safe machine operation and maintenance. • Do... -
Page 10: Trip And Fall Hazards
• Supplies or tools which extend outside the platform are prohibited unless approved by JLG. • When driving, always position extending structure over rear axle in line with the direction of travel. -
Page 11: Tipping Hazards
• Exercise extreme caution at all times to prevent the slope in FORWARD gear and to REVERSE down obstacles from striking or interfering with operating the slope as the machine will perform better. controls and persons in the platform. 31210028 – JLG Lift –... -
Page 12: Towing, Lifting, And Hauling
• Battery fluid is highly corrosive. Avoid contact with skin and clothing at all times. • Charge batteries only in a well ventilated area. – JLG Lift – 31210028... -
Page 13: Section - 2 - User Responsibilities, Machine
The following table covers the periodic machine by trained personnel. inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further Persons under the influence of drugs or alcohol or who requirements for aerial work platforms. - Page 14 Q u a l i f i e d J L G Service and Maintenance Maintenance Maintenance Manual. User Mechanic Manual NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. – JLG Lift – 31210028...
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Page 15: Pre-Start Inspection
Section 4 for more specific operating instructions. IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION. 31210028 – JLG Lift –... -
Page 16: 1-Walk-Around Inspection
1. Platform Guardrails and Gate - Footswitch works properly, not modified, disabled or blocked. The gate opens and closes properly. 2. Platform & Ground Control Consoles - Switches and levers return to neutral, decals/placards secure and legible, control markings legible. – JLG Lift – 31210028... -
Page 17: 2-Function Check
2 gear when the wheels reach • The mast raising movement is performed at a steering angle of 45° (for the wheel inside the reduced speed. curve). • The slewing movements are disabled. 31210028 – JLG Lift –... -
Page 18: Slack Chain Sensors Check
• Prohibited movements are indicated by the orange light indicator on the platform control panel. 2. From the Ground Control Console : • An acoustic alarm sounds. 3. Repeat steps 1 to 2 for each slack chain sensor. – JLG Lift – 31210028... -
Page 19: Section 3. Machine Controls And Indicators
CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION SAFETY PRACTICES. WHEN RELEASED. This section provides the necessary information needed to understand control functions. 31210028 – JLG Lift –... -
Page 20: Ground Control Station
Position the circuit-breaker to its "O" position (horizontal lever) to insulate the battery "+". Position the circuit-breaker to its "I" position (vertical lever) to restore battery supply. – JLG Lift – 31210028... -
Page 21: Manual Lowering Controls
5. Pump Handle : Insert the pump handle in the hand pump to activate a movement. 6. Hand Pump : Operate the hand pump while activating the desired movement. 31210028 – JLG Lift –... -
Page 22: Platform Control Station
4. Telescope Function Control Switch When the knob is turned counter-clockwise to the Pull the switch to extend the telescope. left ( ), the movements (except the drive Push the switch to retract the telescope. – JLG Lift – 31210028... -
Page 23: Platform Control Indicator Panel
3. Moment Sensing System Indicator Light and Alarm 4. Unauthorized Movement Indicator 5. Power Enable Indicator 1. Tilt Indicator Light and Alarm. Excessive tilt. Red light and audible alarm indicates the rated slope has been exceeded. 31210028 – JLG Lift –... - Page 24 4. Unauthorized Movement Indicator. Orange light which indicates the machine is in a configuration where the activation of movement is not permitted. 5. Power Enable Indicator. Green light indicates that the controls are ready. – JLG Lift – 31210028...
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Page 25: Section 4 - Machine Operation
Gradeability and Side slope ratings. All ratings for Gradeability and Side slope are based upon the machine in transport mode with the mast boom and telescope being in the stowed position, fully lowered, and retracted. 31210028 – JLG Lift –... -
Page 26: Raising And Lowering The Mast
3. Adjust the speed movement using the function IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH speed control. OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMERGENCY STOP SWITCH TO STOP THE MACHINE. – JLG Lift – 31210028... -
Page 27: Extending And Retracting The Telescope
When the tilt light or alarm is activated, it is recommended 3. Adjust the speed movement using the function to place the machine in the following configuration : speed control. 1. Telescope retracted. 31210028 – JLG Lift –... -
Page 28: Moment Sensing System Light And Alarm
4. Actuate and keep actuated the auxiliary power button ( ) BEFORE operating the functions required to clear the obstacle. NOTE: This feature is operational only when the platform is controlled from the platform control panel. – JLG Lift – 31210028... -
Page 29: Shut Down And Park
(horizontal lever). 6. If necessary, cover Platform Controls to protect instruction placards, warning decals and operating controls from hostile environment. 7. Charge the battery if the LEDs on the discharge indicator are orange or red. 31210028 – JLG Lift –... -
Page 30: Chargers
GREEN Incorrect setting of the charger voltage may result in malfunction or breakdown. The chargers are factory preset based upon the plug type fitted. – JLG Lift – 31210028... -
Page 31: Emb-Mp Charger
- It is advised to have either the charger or the battery checked by a technician. - Plug the charger into the power supply (2 poles + ground). - Turn the power on (switch to the "I" position). - The charger starts automatically. 31210028 – JLG Lift –... -
Page 32: Emergency Towing
1. The weight of the machine is stamped on the a last option. serial number plate (See § 8.2). If the plate is missing or illegible, call JLG Industries or weigh IMPORTANT the individual unit to find out the Gross Vehicle Weight. -
Page 33: Tie Down
MACHINE IN TOWING MODE (SEE § 4.7) FOR THE LOADING AND UNLOADING PROCEDURES. NOBODY MUST BE IN THE PLATFORM DURING THIS OPERATION. Using a ramp If the work platform cannot be loaded safely on a ramp using the platform controls, use a winch. 31210028 – JLG Lift –... - Page 34 SECTION 4 - MACHINE OPERATION 4-10 – JLG Lift – 31210028...
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Page 35: Section 5 - Decals
SECTION 5 - DECALS SECTION 5. DECALS 31210028 – JLG Lift –... - Page 36 SECTION 5 - DECALS – JLG Lift – 31210028...
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Page 37: Section 6 - Emergency Procedures
Control procedures. INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury EMERGENCY TOWING PROCEDURES or property damage is evident, the factory should be contacted by tel ephone and pr ovided with all necessary details. - Page 38 SECTION 6 - EMERGENCY PROCEDURES – JLG Lift – 31210028...
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Page 39: Section 7 - Inspection And Repair Log
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Type of machine :_______________________________________ Machine Serial Number :__________________________________ Table 7-1. Inspection and Repair Log Date Comments Name :______________________________________ Signature :____________________________________ 31210028 – JLG Lift –... - Page 40 SECTION 7 - INSPECTION AND REPAIR LOG – JLG Lift – 31210028...
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Page 41: Section 8. General Specifications & Operator Maintenance
Service and Maintenance Manual French .. MA0293 Service and Maintenance Manual English . MA0295 Illustrated Parts T1210 ........ MA0294 Illustrated Parts T1310 ........ MA0301 Hydraulic Schematic T1210......FL0145 Hydraulic Schematic T1310......FL0144 Electrical Schematic T1210 ......ELE237 Electrical Schematic T1310 ......ELE236 31210028 – JLG Lift –... -
Page 42: Operating Specifications
The equivalent continuous ’A’ weighed sound pressure level at the work station is < to 70 dB(A). Acoustic Pressure The measure has been taken by placing the sonometer at 1,60 m above the platform floor. – JLG Lift – 31210028... -
Page 43: Fluid Capacities
5MPa Pump Displacement 3,5 cm³/t Batteries Table 8-4. Battery Specifications Voltage 24-Volt 620Ah (5h rate) TOUCAN 1210 Amp Hour Rating 930 Ah (5h rate) TOUCAN 1310 930 Ah (5h rate) Life Cycle Rating 1200 Cycles 31210028 – JLG Lift –... - Page 44 2- Hydraulic Filters 7- Hydraulic Oil Reservoir 3- Turntable Lubrication 8- Tires & Wheels 4- Lifting Chains Lubrication 9- Verification of the Tilt Alarm Setting 5- Mast Sections Lubrication 10- Verification of the Moment Sensing System Setting – JLG Lift – 31210028...
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Page 45: Operator Maintenance
A F T E R T H E C H A R G E ( D U R I N G T H E C H A R G E , T H E the machine has been standing for 15 mn. ELECTROLYTE LEVEL INCREASES AND CAN OVERFLOW). 31210028 – JLG Lift –... -
Page 46: Annual Maintenance
1.24. • Check each cell voltage. • Contact JLG Industries if important disparities are noticed between the voltage of the different cells. Annual maintenance... -
Page 47: Battery Troubleshooting
Loss of electrolyte due to overflow. Perform an equalization charge. electrolyte specific gravity too low. Stratification of the electrolyte. Contact your JLG Distributor/Product Support. Electrolyte specific gravity too low. Refer to "electrolyte specific gravity too low". Low voltage in the cells in open circuit. -
Page 48: Hydraulic Filters
NOTE: Used oils and cartridges must be disposed of according to regulations in force. NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as HIGH PRESSURE OIL COULD PENETRATE SKIN AND CAUSE they may not contain the same required additives or INJURIES OR BURNS. -
Page 49: Turntable Lubrication
Lube point(s) - Grease Nipple Lube - TYPE E Interval - every 250 hours of operation. Comments - One nipple on each hub. 31210028 – JLG Lift –... -
Page 50: Hydraulic Oil Reservoir
Remove the filter cartridge. 250 Nm 170 Nm h. Fill the tank with new oil to the maximum level. i. Install a new filter cartridge, check the presence of the O-ring and close the filter lid. 8-10 – JLG Lift – 31210028... -
Page 51: Verification Of The Tilt Alarm Setting
Repeat steps (g) and (h) with the left side of the • Fully lower the jib and remove the load. chassis lifted. Remove the blocks. ANY INTERVENTION ON THE STABILITY CONTROL SYSTEM IS STRICTLY RESTRICTED TO AUTHORIZED AND QUALIFIED PERSONNEL. 31210028 – JLG Lift – 8-11... - Page 52 SECTION 8 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 8-12 – JLG Lift – 31210028...
- Page 54 England Fax: (49) 421 693 5035 Fax: (61) 2 65 810122 Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI.
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