J&J Amusements SIDEKICK Manuals

Manuals and User Guides for J&J Amusements SIDEKICK. We have 1 J&J Amusements SIDEKICK manual available for free PDF download: Service Manual

J&J Amusements SIDEKICK Service Manual

J&J Amusements SIDEKICK Service Manual (275 pages)

Single & Double Go Karts

Brand: J&J Amusements | Category: Utility Vehicle | Size: 19.49 MB

Table of Contents

Maintenance.

5
- Table of Contents
  5
- Scheduled Maintenance
  14
- Service Schedule - Gas
  15
- Service Schedule - Electric
  17
- Maintenance Records
  18
- Go-Kart Track Area Checklist
  21
- Non-Scheduled Maintenance Record
  22
- Work Order Tags
  23
- How a Warranty Is Processed
  26
- Limited Warranty
  27
- Cleaning Go-Karts
  28
- Unloading Go-Karts
  29
- Initial Setup
  32
  - Tube & Rim Information
    35
- Disc-Lock Lug Nuts
  37
- Wheel Removal
  39
  - Changing Tires & Tubes
    40
  - Tire & Wheel Inspection
    44
- Troubleshooting Tires
  45
- Frequent Questions
  47
  - Bumper & D-Rubber Removal
    49
- Nerf Bar Removal
  51
- Front Hub Removal
  53
- Spindle
  
  56
  - Tapered Spindle & Roller Bearings
    57
  - Spindle Dissassembly
    60
  - Spindle Assembly
    61
- Steering System
  
  63
  - Caster
    65
  - Toe-In
    68
  - Tie Rods/Ends
    70
    
    Ackerman Eﬀ Ect
    72
  - Steering Wheel
    74
  - Steering Column Pad
    75
  - Frequent Questions
    77
  - Seat Back Pads
    81
  - Fixing Pads
    82
- Seatbelts
  
  83
  - Cleaning Seatbelts
    85
    
    Overview
    88
  - Axle Cover
    89
  - Drive Cover
    90
  - Drive Belt
    92
  - Drive Hub
    97
  - Drive Pulley
    98
  - Floater Hub
    100
  - Bearings
    103
  - Drive Sprocket Spreadsheet
    113
7-1 Brake System

115
- Overview
  115
- Caliper Assembly
  117
- Removing Brake Caliper Assembly
  119
  - Overview
    123
  - Master Cylinder Removal
    123
  - Master Cylinder Removal
    124
- Brake Pedal
  127
  - Brake Fl Uid Level Inspection
    128
  - Brake Fl Uid Change
    128
  - Bench Bleeding Master Cylinder
    129
- Master Cylinder Overview
  129
  - Bleeding the Brake System
    131
- Brake Troubleshooting
  132
  - Drum Brake Parts Identiﬁ Cation
    134
  - Changing Brake Shoes
    135
  - Drum Brake Adjustments
    141
Engine

143
- Grabber Plate
  145
- Engine Assembly Removal
  146
- Engine-Mounted Items
  148
- Schematic - GX-160, GX-200 with Hour Meter
  149
- Schematic - Kartrol GX-160, GX-200 with Hour Meter
  150
- Schematic - LED Lighting & Hour Meter
  151
- Schematic - Kartrol GX-270 (CDI Coil) Engine
  152
- Tiny Tach Schematic
  153
- Clutch/Reduction Rebuild
  158
- Overview
  167
- Remote Fuel Tank Removal
  168
- Remote Fuel Tank Bracket Removal
  169
- Engine-Mounted Fuel Tank Removal
  170
- Fuel Cap/Vent
  171
- Evaporative System
  172
- Evaporative System Maintenance
  173
- Evaporative System Routing
  175
- Throttle Cable
  177
- Throttle Cable Routing (Bodied Go-Kart)
  178
- Throttle Cable Routing (Eagle Go-Kart)
  179
- Throttle Cable Removal
  181
- Throttle Cable Lubrication
  182
  - Throttle Cable/Speed Adjustment
    183
  - Throttle Pedal Removal
    185
  - Throttle Pedal Bushings
    186
  - Overview
    187
- Identifying Carburetor Items
  189
- Overview
  195
- Body Mounts (F-22)
  197
- Warning Decals
  201
- Body Seal
  206
Electric Go-Karts

207
- Voltage Drop Testing
  213
- Battery Pack
  216
- Battery Pack Testing
  217
- Battery Pack Replacement
  218
- Fuse
  219
- Relay
  223
- Linear Throttle Potentiometer
  226
- Throttle Cable Adjustment
  235
- Motor Controller
  238
- Interconnect Board
  242
- Switch Box
  250
- Switch Box Testing
  251
- Schematic - 4-Gauge Cable with Voltage Battery Tester
  258
- Schematic - LED Lighting
  259
- Schematic - Interconnect Board with Kartrol
  260
- Schematic - Interconnect Board Without Kartrol
  261
- Carburetor Check Sheet
  274

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