J&J Amusements Stinger Utility Vehicle Manuals

Manuals and User Guides for J&J Amusements Stinger Utility Vehicle. We have 1 J&J Amusements Stinger Utility Vehicle manual available for free PDF download: Service Manual

J&J Amusements Stinger Service Manual

J&J Amusements Stinger Service Manual (272 pages)

Brand: J&J Amusements | Category: Utility Vehicle | Size: 27.65 MB

Table of Contents

General Data and

5
- Table of Contents
  5
- Electrical System
  6
- Fuel Tank
  6
- Specifications
  7
- Scheduled Maintenance
  14
- Service Schedule - Gas
  15
- Maintenance Record
  18
- Go-Kart Track Area Checklist
  21
  - Non-Scheduled Maintenance Record
    22
  - Work Order Tags
    23
- How a Warranty Is Processed
  26
  - Limited Warranty
    27
- Cleaning Go-Karts
  28
- Unloading Go-Karts
  29
  - Initial Setup
    32
  - Tube & Rim Information
    35
- Disc-Lock Lug Nuts
  37
- Wheel Removal
  39
  - Changing Tires & Tubes
    40
  - Tire & Wheel Inspection
    44
  - Troubleshooting Tires
    45
  - Bumper & D-Rubber Removal
    49
- Nerf Bar Removal
  51
  - Tapered Spindle & Roller Bearings
    57
- Spindle Dissassembly
  60
- Spindle Assembly
  61
- Steering System
  
  63
  - Caster
    65
  - Tie Rods/Ends
    70
  - Ackerman Effect
    72
  - Steering Wheel
    74
    
    Steering Column Pad
    75
  - Seat Back Pads
    81
  - Fixing Pads
    82
    
    Seat Belts
    83
- Roll Bars, Pads
  
  84
- Seatbelts
  
  84
  - Cleaning Seatbelts
    85
  - Floater Hub
    87
  - Frequent Questions
    88
    
    Drive Belt Replacement
    92
7-1 Brake System

115
- Brake System
  115
  - Caliper Assembly
    117
    
    Overview
    123
  - Master Cylinder
    123
    
    Master Cylinder Removal
    124
  - Brake Pedal
    127
    
    Brake Fluid Level Inspection
    128
    
    Brake Fluid Change
    128
    
    Bench Bleeding Master Cylinder
    129
    
    Bleeding the Brake System
    131
  - Brake Troubleshooting
    132
    
    Drum Brake Parts Identification
    134
    
    Changing Brake Shoes
    135
    
    Drum Brake Adjustments
    141
8-1 Engine

143
- Overview
  143
- Grabber Plate
  145
- Engine Assembly Removal
  146
- Engine-Mounted Items
  148
- Hour Meter Schematic (Without Kartrol)
  149
- Hour Meter Schematic (with Kartrol)
  150
- Tiny Tach Schematic
  151
- Clutch/Reduction Rebuild
  156
  - Remote Fuel Tank Removal
    166
  - Remote Fuel Tank Bracket Removal
    167
  - Engine-Mounted Fuel Tank Removal
    168
  - Evaporative System
    170
  - Evaporative System Routing
    173
  - Throttle Cable Removal
    175
  - Throttle Cable Lubrication
    180
  - Throttle Cable/Speed Adjustment
    181
  - Throttle Pedal Removal
    183
  - Throttle Pedal Bushings
    184
  - Identifying Carburetor Items
    185
  - Eagle Body Panels
    193
  - Body Seal
    204
  - Basic Electrical Troubleshooting
    209
  - Voltage Drop Testing
    211
  - Battery Pack
    214
  - Battery Pack Testing
    215
  - Battery Pack Replacement
    216
  - Linear Throttle Potentiometer
    224
  - Throttle Cable Adjustment
    233
  - Motor Controller
    236
  - Interconnect Board
    240
  - Switch Box
    248
  - Switch Box Testing
    249
  - Remote Shutdown Wire Harness
    256
  - Testing Flash Codes
    259
  - Controller Flash Faults
    262

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