ITW Diagraph IJ3000 Manuals

ITW Diagraph IJ3000 Manuals

Manuals and User Guides for ITW Diagraph IJ3000. We have 2 ITW Diagraph IJ3000 manuals available for free PDF download: Operation Manual, Quick Start Manual

ITW Diagraph IJ3000 Operation Manual

ITW Diagraph IJ3000 Operation Manual (94 pages)

Integrated Valve Ink Jet System

Brand: ITW | Category: Control Unit | Size: 4 MB

Table of Contents

Table of Contents
5
Section 1: Introduction
9
Section 2: Safety
11
Section 3: System Components
13
- System and Component Part Numbers
  14
- IJ3000 Controller
  16
- IDS3000 Ink Delivery System
  16
- Bracketry
  17
  - Print Head Bracketry
    18
- Print Heads
  19
  - Print Head Models
    20
- Ink Regulator
  20
- Photosensor
  21
- Encoder
  21
- Ink Supply
  21
Section 4: Installation
23
- System Overview
  23
- Testing the Electrical Outlet
  24
  - Electrical Line Transients
    24
- Materials Required for Installation
  24
- Installing Controller/Ids Bracketry
  25
- Print Head Bracketry
  26
- Mounting the Print Heads
  26
- Mounting the Photosensor
  27
  - Photosensor Operation
    27
- The Encoder
  28
- Controller Connections
  28
  - CPU Connections
    29
- Using the Optional Second Interface Board
  29
  - Sharing an Encoder And/Or Photosensor
    29
- Configuring the IDS
  30
  - Attaching Ink Regulators
    30
  - Plumbing the System
    31
  - Connecting the Ink Supply
    33
- Priming the System
  34
- Checking Ink Pressure
  35
- Setting Ink Pressure
  36
- Operational System Test
  37
  - Configuring the Print Station
    37
    
    Print Head Setup Screen
    37
    
    Specifying Product Direction
    37
    
    Specifying Number of Print Heads
    38
    
    Setting Daisy Chain Order
    38
    
    Defining Print Head Properties
    39
  - Purging Print Heads
    40
Section 5: Frequently Asked Questions
41
Section 6: Maintenance
43
- System Maintenance
  43
- Print Head Maintenance
  43
  - Daily Startup
    43
  - Shutdowns of Seven Days or Longer
    44
  - Spare Print Heads
    44
- IDS Maintenance
  45
  - Changing Ink Containers
    45
  - Daily Startup
    46
  - Intermittent (as Required)
    46
  - Annually
    46
Section 7: Troubleshooting
47
- Troubleshooting Notes
  47
  - Ink Delivery System
    47
  - Print Heads
    47
- Troubleshooting Tests
  47
  - Purge Test
    47
  - Print Test
    47
  - Photosensor Test
    48
  - Print Head Ink Pressure Test
    48
  - Ink Regulator Input Pressure Test
    48
- Encoder Functional Testing
  49
- Print Quality Troubleshooting
  51
Appendix A: System Specifications
61
- Ink Delivery System
  61
Appendix B: Theory of Operation
63
- Functional Description
  63
- Print Head Daisy Chain(S)
  63
- Photosensor
  63
- Encoder
  64
- Power
  64
  - CPU Board
    65
  - I.V. Print Head Interface Board
    66
  - Display Interface Board
    66
- Ink Delivery System Features
  67
  - Startup Operation
    67
  - Normal Operation
    67
  - Ink Low Detection
    68
  - Ink Supply Replenishment
    68
  - Print Head Broken Line Detection
    69
  - Temporary Broken Line Override Feature
    69
  - Permanent Broken Line Override Feature
    69
  - Overheating Protection
    69
- IDS Board Test Points
  70
- IDS Wiring Diagrams
  71
Appendix C: Parts and Supplies
73
- Consumables
  73
- Parts in Modular Kits
  74
- IDS Assembly Kits
  75
Appendix D: Maximum Dpi Calculation for a Given Line Speed
77
Appendix G: Font Samples
79
Appendix F: Setting the IP Address of an IDS3000
87
- Equipment Needed
  87
- Procedure
  87
Appendix G: Testing an Electrical Outlet
89
Appendix H: Electrostatic Discharge (ESD)
91
Appendix I: Glossary of Terms
93

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ITW Diagraph IJ3000 Quick Start Manual

ITW Diagraph IJ3000 Quick Start Manual (3 pages)

Brand: ITW | Category: Racks & Stands | Size: 0 MB

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