ITT GOULDS PUMPS 3198 Manuals

Manuals and User Guides for ITT GOULDS PUMPS 3198. We have 1 ITT GOULDS PUMPS 3198 manual available for free PDF download: Installation, Operation And Maintenance Manual

ITT GOULDS PUMPS 3198 Installation, Operation And Maintenance Manual (145 pages)

Brand: ITT | Category: Water Pump | Size: 10 MB

Table of Contents
3
Introduction and Safety
7
Introduction
7
Requesting Other Information
7
Safety
7
Safety Terminology and Symbols
8
Environmental Safety
9
User Safety
10
Product Warranty
12
Ex Considerations and Intended Use
12
Transportation and Storage
18
Inspect the Delivery
18
Inspect the Package
18
Inspect the Unit
18
Transportation Guidelines
18
Pump Handling
18
Lifting Methods
18
Storage Guidelines
21
Pump Storage Requirements
21
Frostproofing
22
Product Description
23
General Description 3198 and CV 3198
23
Part Description 3198 and CV 3198
25
General Description I-ALERT® Equipment Health Monitor
26
Nameplate Information
27
Installation
31
Pre-Installation
31
Pump Location Guidelines
31
Foundation Requirements
32
Baseplate-Mounting Procedures
33
Prepare the Baseplate for Mounting
33
Install the Baseplate Using Shims or Wedges
33
Install the Baseplate Using Jackscrews
34
Install the Baseplate Using Spring Mounting
37
Install the Baseplate Using Stilt Mounting
38
Baseplate-Leveling Worksheet
40
Install the Pump, Driver, and Coupling
41
Pump-To-Driver Alignment
41
Alignment Checks
41
Permitted Indicator Values for Alignment Checks
42
Alignment Measurement Guidelines
42
Attach the Dial Indicators for Alignment
43
Pump-To-Driver Alignment Instructions
43
C-Face Adapter
46
Grout the Baseplate
47
Piping Checklists
48
General Piping Checklist
48
Suction-Piping Checklist
51
Discharge Piping Checklist
53
Commissioning, Startup, Operation, and Shutdown
55
Preparation for Startup
55
Remove the Coupling Guard
56
Check the Rotation
58
Impeller-Clearance Check
58
Impeller Clearances (3198 Only)
59
Impeller-Clearance Setting
59
Set the Impeller Clearance - Dial Indicator Method (All Except CV 3196, CV 3198, and LF 3196 Size 1X1.5-4)
60
Set the Impeller Clearance - Dial Indicator Method (CV 3196 and CV 3198 Only)
61
Set the Impeller Clearance - Feeler Gauge Method (All Except CV 3196, CV3198 and LF 3196 Size 1X1.5-4)
62
Set the Impeller Clearance - Feeler Gauge Method (CV 3196 and CV 3198 Only)
63
Couple the Pump and Driver
64
Install the Coupling Guard
64
Bearing Lubrication
69
Shaft-Sealing Options
70
Mechanical Seal Options
71
Connection of Sealing Liquid for Mechanical Seals
71
Packed Stuffing Box Option
71
Install the Shaft Guard - if Provided
72
Pump Priming
72
Prime the Pump with the Suction Supply above the Pump
72
Prime the Pump with the Suction Supply below the Pump
72
Other Methods of Priming the Pump
73
Start the Pump
73
I-ALERT® Equipment Health Monitor
74
Pump Operation Precautions
75
Shut down the Pump
76
Deactivate the I-ALERT® Equipment Health Monitor
76
Reset the I-ALERT® Health Monitor
76
Make the Final Alignment of the Pump and Driver
77
Maintenance
78
Maintenance Schedule
78
Bearing Maintenance
79
Lubricating-Oil Requirements
79
Regrease the Grease-Lubricated Bearings
80
Lubricate the Bearings after a Shutdown Period
81
Shaft Seal Maintenance
82
Mechanical-Seal Maintenance
82
Disassembly
82
Disassembly Precautions
82
Tools Required
83
Drain the Pump
83
Remove the Coupling
84
Remove the Back Pull-Out Assembly
84
Remove the Coupling Hub
87
Impeller Removal
87
Shaft Guard Removal (if Provided)
88
Seal-Chamber Cover Removal
89
Remove the Seal-Chamber Cover and Backplate (NM 3196, 3198, CV 3198)
90
Remove the Frame Adapter (Mti)
91
Remove the Inboard Labyrinth Oil Seal
91
Power-End Disassembly
91
Disassemble the Bearing Frame
95
Guidelines for I-ALERT® Equipment Health Monitor Disposal
96
Disassemble the C-Face Adapter
96
Pre-Assembly Inspections
96
Replacement Guidelines
97
Shaft and Sleeve Replacement Guidelines
99
Bearing-Frame Inspection
100
C-Face Adapter Inspection
101
Seal Chamber and Stuffing Box Cover Inspection
101
Bearings Inspection
103
Bearing-Housing Inspection
103
Bearing Fits and Tolerances
104
Reassembly
104
Assemble the Rotating Element and the Bearing Frame (Sti and Mti)
104
Assemble the Rotating Element and the Bearing Frame (Sti and Mti with Duplex Bearings)
107
Assemble the Frame
111
INPRO Labyrinth Oil Seal Description
115
Assemble the INPRO Labyrinth Oil Seal
115
Assemble the C-Face Adapter
116
Shaft Sealing
116
Shaft Guard Installation (if Provided)
121
Install the Impeller
124
Post-Assembly Checks
125
Install the Back Pull-Out Assembly (Except HT 3196)
126
Assembly References
128
Spare Parts
129
Interchangeability Drawings
130
3198 And CV 3198 Interchangeability
130
Lubrication Conversion
130
Frame Lubrication Conversion
130
Convert from Greased-For-Life or Regreaseable to Oil-Lubricated Bearings
131
Conversion from Flood-Oil to Pure-Oil Mist
132
Convert from Flood Oil to Regreaseable
133
3198 And CV 3198 PTFE Sleeve
133
Replace the 3198 and CV 3198 PTFE Sleeve
133
Troubleshooting
135
Operation Troubleshooting
135
Alignment Troubleshooting
136
Assembly Troubleshooting
136
Parts List and Cross-Sectionals
138
Parts List
138
Other Relevant Documentation or Manuals
143
For Additional Documentation
143
Local ITT Contacts
144
Regional Offices
144

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ITT GOULDS PUMPS 3198 Installation, Operation And Maintenance Manual (145 pages)

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