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GOULDS PUMPS 3181
ITT GOULDS PUMPS 3181 Manuals
Manuals and User Guides for ITT GOULDS PUMPS 3181. We have
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ITT GOULDS PUMPS 3181 manual available for free PDF download: Installation, Operation And Maintenance Manual
ITT GOULDS PUMPS 3181 Installation, Operation And Maintenance Manual (159 pages)
Brand:
ITT
| Category:
Water Pump
| Size: 6 MB
Table of Contents
Table of Contents
3
1 Introduction and Safety
7
Introduction
7
Requesting Other Information
7
Safety
7
Safety Terminology and Symbols
8
Environmental Safety
9
User Safety
9
Safety Regulations for Ex-Approved Products in Potentially Explosive Atmospheres
11
Product Warranty
13
2 Transportation and Storage
14
Inspect the Delivery
14
Inspect the Package
14
Inspect the Unit
14
Transportation Guidelines
14
Precautions
14
Pump Handling
14
Lifting Methods
14
Storage Guidelines
16
Storage Location
16
Pump Storage Requirements
17
Frostproofing
17
3 Product Description
18
General Description
18
Part Description
18
General Description I-ALERT®2 Equipment Condition Monitor
21
Nameplate Information
21
4 Installation
25
Pre-Installation
25
Pump Location Guidelines
25
Foundation Requirements
26
Baseplate-Mounting Procedures
27
Prepare the Baseplate for Mounting
27
Install the Baseplate Using Shims or Wedges
27
Install the Baseplate Using Jackscrews
28
Spring Mounted Installation
30
Baseplate-Leveling Worksheet
35
Install the Pump, Driver, and Coupling
36
Pump-To-Driver Alignment
36
Alignment Checks
36
Permitted Indicator Values for Alignment Checks
37
Alignment Measurement Guidelines
37
Attach the Dial Indicators for Alignment
37
Pump-To-Driver Alignment Instructions
38
Grout the Baseplate
41
Bypass-Piping Considerations
42
Piping Checklists
43
General Piping Checklist
43
Fastening
44
Suction-Piping Checklist
45
Discharge Piping Checklist
48
Auxiliary-Piping Checklist
49
Final Piping Checklist
49
5 Commissioning, Startup, Operation, and Shutdown
50
Preparation for Startup
50
Remove the Coupling Guard
51
Check the Rotation
52
Impeller-Clearance Check
53
Impeller Axial Clearances
53
Check the Shearpeller™ Axial Clearance
53
Impeller-Clearance Setting
54
Set the Impeller Clearance - Dial Indicator Method
54
Set the Impeller Clearance - Feeler Gauge Method
55
Couple the Pump and Driver
56
Install the Coupling Guard
57
Bearing Lubrication
59
Oil Volumes
60
Lubricating Oil Requirements
60
Acceptable Oil for Lubricating Bearings
60
Lubricate the Bearings with Oil
61
Greased-For-Life Bearing Lubrication
61
Shaft-Sealing Options
61
Mechanical Seal Options
62
Connection of Sealing Liquid for Mechanical Seals
62
Packed Stuffing Box Option
62
Connection of Sealing Liquid for a Packed Stuffing Box
62
Seal the Shaft with a Packed Stuffing Box
63
Dynamic-Seal Option (3180 and 3185 S, M, L, and XL Groups Only)
64
Pump Priming
65
Prime the Pump with the Suction Supply above the Pump
65
Prime the Pump with the Suction Supply below the Pump
66
Other Methods of Priming the Pump
68
Start the Pump
68
I-ALERT®2 Equipment Health Monitor
69
Pump Operation Precautions
69
Shut down the Pump
70
Deactivate the I-ALERT®2 Equipment Health Monitor
71
Reset the I-ALERT®2 Health Monitor
71
Make the Final Alignment of the Pump and Driver
71
6 Maintenance
73
Maintenance Schedule
73
Bearing Maintenance
74
Lubricating Oil Requirements
74
Lubricating-Grease Requirements
75
Lubricate the Bearings after a Shutdown Period
76
Shaft-Seal Maintenance
77
Mechanical-Seal Maintenance
77
Packed Stuffing-Box Maintenance
77
Dynamic Seal Maintenance (3180 and 3185 S, M, L, and XL Groups Only)
78
Disassembly
79
Disassembly Precautions
79
Tools Required
80
Drain the Pump
80
Remove the Back Pull-Out Assembly
81
Remove the Casing Wear Ring (S, M, L, and XL)
83
Remove the Casing Wear Ring (for XL1, XL2-S, and XL2)
83
Remove the Suction Sideplate
84
Impeller Removal
85
Remove the Stuffing Box Cover
88
Remove the Taperbore PLUS™ Seal Chamber
90
Remove the Dynamic Seal
91
Remove the Frame Adapter from the Frame (XL1, XL2-S, and XL2)
93
Disassemble the Bearing Frame
93
Guidelines for I-ALERT®2 Equipment Health Monitor Disposal
95
Disassemble the Spring-Mounted Baseplate (First Generation)
95
Disassemble the Spring-Mounted Baseplate (Second Generation)
96
Preassembly Inspections
97
Replacement Guidelines
98
Fastening
99
Bearing-Frame Inspection
99
Reassembly
99
Assemble the Bearing Frame
99
Assemble the Frame Adapter to the Frame (XL1, XL2-S, and XL2)
105
Assemble the Taperbore PLUS™ Seal Chamber
105
Assemble the Stuffing-Box Cover
107
Install the Dynamic Seal (S, M, L, and XL)
108
Impeller Installation
110
Install the Suction Sideplate
112
Install the Casing Wear Ring (S, M, L, and XL Enclosed Impeller)
113
Install the Casing Wear Ring (XL1, XL2-S, and XL2 Enclosed Impeller)
113
Install the Back Pull-Out Assembly
113
Attach the I-ALERT®2 Equipment Health Monitor to the Pump
115
Post-Assembly Checks
116
Assembly References
116
7 Troubleshooting
126
Operation Troubleshooting
126
Alignment Troubleshooting
127
Assembly Troubleshooting
127
I-ALERT®2 Equipment Health Monitor Troubleshooting
128
8 Parts Listings and Cross-Sectional Drawings
129
Parts List
129
Assembly Drawings (Exploded Views)
137
Envelope Drawings for Packed Box and Seal Chamber
143
9 Certification: CE or CE ATEX
152
Certificates of Conformance
152
10 Other Relevant Documentation or Manuals
157
For Additional Documentation
157
11 Local ITT Contacts
158
Regional Offices
158
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