Isel ICV 4030 Manuals

Manuals and User Guides for Isel ICV 4030. We have 1 Isel ICV 4030 manual available for free PDF download: Manual

Isel ICV 4030 Manual (90 pages)

Brand: Isel | Category: Control Systems | Size: 2 MB

Table of Contents
4
General Information
9
Meaning of the Documentation
9
Scope of Delivery
10
Co-Applicable Documents
11
Declaration of Conformity in Accordance with Machinery Directive 2006/42/EC Appendix II 1.A
12
General Data, Contact Persons
13
User Requirements
13
Explanation of Symbols and Instructions
14
Symbols Used in the Operating Instruction and on the Machine
15
List of Abbreviations
16
Overview
18
Components of the Machine
18
Fig. 1- Components ICV 4030 Front Page
18
Fig. 2- Components ICV 4030 Rear Page
19
Fig. 3- Components ICV 4030 Front Page
20
Axis Kinematics
21
Fig. 4 - Coordinate System and Axis Identification
21
Reference Points
21
Technical Data of the Machine
23
Mechanical Data and Dimensions
23
Dimension Drawing ICV 4030 According to DZ8000
23
Table 1 - ICV 4030 Technical Data
23
Electrical Connected Values
24
Ambient Conditions
25
Sound Pressure
26
Type Plate
27
Fig. 5 - Type Label
27
Safety
28
Operator's Liability
28
Intended Use
29
General
29
Intended Use for Milling Applications
32
Reasonably Foreseeable Misuse
33
Safety Instructions
34
General Safety Instructions
34
Special Safety Instructions
35
Fire Protection
37
Residual Risks During the Use of this Machine
37
Personal Protective Equipment
39
Safety Devices of the Machine
39
Emergency Stop Function
39
Protective Devices
40
Fig. 6 - Solenoid Interlock on the Swing Door
42
Fig. 7 - Schmersal AZM 170 Emergency Release
43
Transport
44
Activities and Qualification
44
Transport Safety
44
Transport Receptacles
45
Fig. 8 - Load Suspension Points for Transport with Hoist
45
Transport with Pallet Truck Fig. 10 - Transport with Forklift Truck
46
Assembly and Commissioning
48
Positioning Surface and Space Requirement
48
Fig. 11 - Space Requirement of the Machine in the Plane
48
Positioning the Machine
49
Fig. 12 - Space Requirement in Height
49
Mounting the Machine on the Underframe Table
50
Fig. 13 - Disassemble / Assemble Side Elements
50
Power Supply
51
Basics of Operation
52
Overview of Controls and Displays
52
Control Elements and Connections
52
Fig. 14 - ICV 4030 - Control Elements in the Front Panel
52
Connections on the Rear Panel
53
Fig. 15 - ICV 4030 - Rear Panel Connections
53
Control Unit
54
Fig. 16- Control Unit ICV 4030Of the Standard Model
55
Status Light
56
Operating Modes
56
Operating Mode Selection
56
Fig. 17 - Status Light
56
Fig. 18 - Positions of the Operating Mode Selector Switch
56
AUTOMATIC Operation
57
TEST Operation
58
Operating Functions
59
Requirements for Starting the Machine
60
User Interface
60
Fig. 19 - Software Disk
60
Making the Machine Ready for Operation
61
Process Machining
61
Load the User Programme
61
Start the Process
62
Interrupt the Active Process
63
Stop the Active Process
63
Tool Change
63
Manual Tool Change
63
Stop the Machine from Operating
64
Standstill in an Emergency Case
65
Access to the Work Area
66
Add-On Components
67
Spindle Motors
67
General Information
67
Spindle Motor Isa750
68
Fig. 20 - Isa750 with Manual Tool Change
68
Mechanical Data
68
Table 2 - Technical Data Isa750
68
Fig. 21 - Dimensional Drawing Isa750
69
Fig. 22 - Torque Characteristic Isa750
69
Cleaning and Maintenance
70
Fig. 23 - Motor Connection M23 - 8 Pin
70
Suction Device
71
Suction Head AK 500 /AK 750
71
Fig. 24 - Suction Device for Isa 500 / Article Number 239012 0013 and Isa 750 / Article Number 239012 0012
71
Clamping Systems
72
Vacuum Clamping Systems
72
Vacuum Plates with Hole Grid
72
Fig. 25- Vacuum Clamping Plate with Hole Grid System
72
Fig. 26- Example: Vacuum Distributor 8-Fold
73
Other Add-On Components
74
Length Measuring Probe
74
Fig. 27 - Length Measuring Probe LMT1 (Article No. 239099 0001)
74
Maintenance, Repair
75
Maintenance & Repair
75
Safety Instructions for Maintenance
75
Requirements and Preparations
76
Cleaning
77
Lubrication
77
Lubrication of the Linear Units
78
Fig. 28 - ICV 4030 Lubrication Points X and y Axis
78
Fig. 29 - ICV 4030 Lubrication Points Z-Axis
78
Maintenance
79
Software Maintenance Module
79
Fig. 30 - Pronc: Maintenance Interval Expired
79
Fig. 31 - Pronc-Window Maintenance Information
80
Maintenance Plan
81
Electric Components
83
Troubleshooting
84
Table 3 - General Faults on the Machine
84
Table 4 - Malfunctions in the Machining Spindle and Converter
84
Remote Diagnostics
85
Dismantling and Disposal
86
Spare Parts Overview
87
Spare Parts Attachments
87
Table 5 - Spare Parts Mounting Parts ICV 4030
87
Table 6 - Spare Parts Lines ICV 4030
87
Table 7 - Spare Parts Control Components ICV 4030
87
Table 8 - Spare Parts Linear Axis System ICV 4030
88

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Isel ICV 4030 Manual (90 pages)

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