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Summary of Contents for Isel ICV 4030
- Page 1 Operating ins tr uction CN C milling machine ICV 4030 for milling applica tions . Serial numbe r: 774219 / 1 Item number: 280260 V0129...
- Page 2 Operating instructions Manufacturer: isel Germany AG Bürgermeister-Ebert-Str. 40 D-36124, Eichenzell +49 6659 981 800 +49 6659 981 782 automation@isel.com www.isel.com Board: Hugo Isert, Werner Kister Supervisory board: Gunter Zumpf, Lars Rohrlack-Soth, Marcus Walter-Krisch Commercial Register, Register Court Fulda Registry number: 5468...
- Page 3 Operating instructions revision date of change reason for change changed by index 07.01.2020 first version Bley.Christian Version...
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Page 4: Table Of Contents
Axis kinematics ........................21 Technical data of the machine ................... 23 2.3.1 Mechanical data and dimensions ....................23 2.3.1.1 Dimension drawing ICV 4030 according to DZ8000 .............. 23 2.3.2 Electrical connected values ......................24 2.3.3 Ambient conditions ........................25 2.3.4 Sound pressure .......................... - Page 5 Operating instructions 6 Basics of operation ..................... 52 Overview of controls and displays ..................52 6.1.1 Control elements and connections ....................52 6.1.2 Control unit ..........................54 6.1.3 Status light ........................... 56 Operating modes ........................ 56 6.2.1 Operating mode selection ......................56 6.2.2 AUTOMATIC operation ........................
- Page 6 Operating instructions 10.2 Spare parts axle system ....................88 Index ....................... 89 Version...
- Page 7 Fig. 12 - Space requirement in height ............................49 Fig. 13 - Disassemble / Assemble side elements ........................50 Fig. 14 - ICV 4030 - Control elements in the front panel ......................52 Fig. 15 - ICV 4030 - Rear panel connections ..........................53 Fig.
- Page 8 Table 3 - General faults on the machine ........................... 84 Table 4 - Malfunctions in the machining spindle and converter ....................84 Table 5 - Spare parts mounting parts ICV 4030 ........................87 Table 6 - Spare parts lines ICV 4030 ............................87 Table 7 - Spare parts control components ICV 4030 ........................
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Page 9: General Information
Germany AG consists of the reparation and replacement of the product. Liability limitation If a liability limitation is legally permitted, for the constructor isel Germany AG there is no liability for losses and damages caused by this product. This applies regardless of whether it is about direct, indirect, in particular, accompanying or consequential damages, regardless of the legal basis, including warranty, contract, negligence or intent. -
Page 10: Scope Of Delivery
Operating instructions Scope of delivery Scope of delivery CNC milling machine ICV 4030 280260 V0129 consisting of: ● Basic machine ICV 4030-EC, article no. 280261 0001 ● under frame table machines part-no. 680670 9300 ● Milling motor iSA750 (0.75kW, 3000 - 24,000 rpm, manual tool change, ER16 1-10mm) ●... -
Page 11: Co-Applicable Documents
PDF document on the data medium (USB data medium) for the installation data of the provided control software RemoteNC / proNC . The number specified in /<number>/ can be found as the leading number in the file name of the document. Applicable documents isel Germany AG No. Document Dimensional drawing... -
Page 12: Declaration Of Conformity In Accordance With Machinery Directive 2006/42/Ec Appendix Ii 1.A
2006/42/EC Appendix II 1.A The manufacturer isel Germany AG Bürgermeister-Ebert-Str. 40 D-36124, Eichenzell hereby declares that the following product product description: CNC milling machine ICV 4030 for milling applications model name: ICV 4030 item number: 280260 V0129 serial number: 774219/1 meets the essential health and safety requirements of EC Machinery directive 2006/42/EC Annex I. -
Page 13: General Data, Contact Persons
Client isel FRANCE Rue des Côtes d`Orval 4 78550 HOUDAN Operator (if different from the client) Manufacturer isel Germany AG Bürgermeister-Ebert-Str. 40 D-36124, Eichenzell +49 6659 981 800 +49 6659 981 782 automation@isel.com You can reach our contact persons for the technical consultancy and the sale as well as the service under the following contact data. -
Page 14: Explanation Of Symbols And Instructions
Operating instructions Explanation of symbols and instructions Notes on hazards that occur in connection with work on the machine are marked as follows in these Operating instruction. They warn you of possible personal injury or property damage or give you work aids. NOTE If, in the event of a dangerous situation, the maximum result of an accident is a damage to property, the notice bears the "NOTE"... -
Page 15: Symbols Used In The Operating Instruction And On The Machine
Operating instructions Symbols used in the Operating instruction and on the machine The symbols are used in accordance with the valid regulations of the country of operation. warning symbol description General warning sign Warning of electrical voltage Warning against hand injuries Pneumatic pressure warning Warning against hot surfaces Marking on the control cabinet. -
Page 16: List Of Abbreviations
Computerized Numeric Control proNC Operating and programming software Universal isel operating and programming software, programming in accordance with DIN66025 (G codes) or isel-PAL files, import options for NCP, CNC files remoteNC Processing software Universal isel processing software, processing of file formats DIN... - Page 17 Operating instructions POMSPD power operated moveable separating protective device For example, pneumatic doors, electrical rolling doors windows monitored and/or locked with a safety device FSPD fixed separating protective device For example, fixed assembled housings, protective fences, openings which can only be opened or dismantled by using tools (including keys) AOPD active opotoelectronic protective device...
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Page 18: Overview
Operating instructions Overview Components of the machine Fig. 1- Components ICV 4030 Front page designation designation Basic chassis Swing door Safety switch Actuator Safety switch T-slot clamping table adjustable machine feet X-axis (transverse axis) Y-axis (longitudinal axis) Z-axis (vertical axis) -
Page 19: Fig. 2- Components Icv 4030 Rear Page
Operating instructions Fig. 2- Components ICV 4030 Rear page designation designation Connection panel two-part door opening of the control unit Interlocking door opening Fan with filter insert ( suction ) Version... -
Page 20: Fig. 3- Components Icv 4030 Front Page
Operating instructions Option: Underframe table UGS 4030 Fig. 3- Components ICV 4030 Front page designation designation adjustable machine feet Pull-out for keyboard Cable outlet for optional monitor Cable outlet Service door with lock (double bit) Version... -
Page 21: Axis Kinematics
Operating instructions Axis kinematics Assignment of the motion axes The coordinate system of the machine is defined as a right system. The following figure shows the motion axes. Fig. 4 - Coordinate system and axis identification Yellow stickers on the axes of the machine indicate both the axes and the positive/negative axis direction for linear units. - Page 22 Operating instructions Correlation between machine zero point and reference point. On all CNC machines ICV 4030 the machine zero point corresponds to the reference point. The reference point is determined by hardware limit switches (factory setting). The reference point can be changed using the setting software of the machine control.
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Page 23: Technical Data Of The Machine
CAN CNC control with iMD drive controllers, iPC, I/O modules, PILZ safety PLC with standstill monitoring Operation Function keys and emergency stop Software remoteNC Table 1 - ICV 4030 Technical data 2.3.1.1 Dimension drawing ICV 4030 according to DZ8000 Version... -
Page 24: Electrical Connected Values
Operating instructions 2.3.2 Electrical connected values Requirements for the unit AC supply network: TN-S network Voltage 115 - 230 Current Frequency 50 ... 60 Phases Connection Connection cable with safety plug (type F, CEE 7/4) Line protection P (L1) LS C16 or gGgL 1-phase connection L1/N/PE fuses on the control module line L1 and N are switched... -
Page 25: Ambient Conditions
Operating instructions NOTE! Danger due to conductive dusts in the ambient air If the ambient air is contaminated by processing on other machines, in particular conductive dusts, damage or destruction of the electronic components of the control cabinet is possible! ˃... -
Page 26: Sound Pressure
Operating instructions 2.3.4 Sound pressure The Machinery directive 2006/42/EC obliges the manufacturer and/or the distributor of a machine to indicate the noise emitted by the machine in the operating instructions. The noise emission level at the workplace L is the first thing required as a noise emission characteristic. Noise emission Unit Values... -
Page 27: Type Plate
Operating instructions Type plate The nameplate is applied in front on the left of the machine. Keep the nameplate in a readable condition. CNC milling machine ICV4030 Item no.: 280260 V0129 Date of 10/2020 manufacture: Serial Number: 774219 /1 Fig. 5 - Type label Version... -
Page 28: Safety
Operating instructions Safety This chapter informs you about possible dangers and about your protection options against these dangers when handling the machine. You will receive information on personal and accident protection and on safety-related behaviour when working with this machine. The basic prerequisite for the safe handling and trouble-free operation of this machine is the knowledge of the safety instructions, the safety regulations and the safety equipment of the machine as well as their function. -
Page 29: Intended Use
Operating instructions ● The competences for the various activities in the context of the operation, maintenance and repair of the plant must be clearly defined and complied with. This is the only way to avoid wrongdoing - especially in dangerous situations. ●... - Page 30 Operating instructions ● adherence to the intervals specified in the maintenance plan. ● the exclusive use of the isel Germany AG approved materials and accessories, tools and spare parts listed in the operating/installation instructions ● the use of the machine in dry rooms (workshops, laboratories or similar rooms) and industrial plants Machine or partly completed machine? The Machinery directive 2006/42/EC defines "commissioning"...
- Page 31 Operating instructions ▪ laser unit - laser application - CNC laser machine ▪ water jet nozzle - water jet machining - CNC water jet machine ● and the basic health and safety requirements of the Machinery directive 2006/42/EC are properly met for the access to the work area due to the use of an enclosing protective enclosure (FTS) and corresponding movable interlocking guards (BTS) are (considered) machines and are therefore delivered with an operating instruction and the declaration...
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Page 32: Intended Use For Milling Applications
▪ Milling ▪ Drilling ▪ Engraving ● Use only the materials and accessories approved by isel Germany AG as well as spare parts listed in the operating instructions. ● Suitable processing materials are: Non-ferrous metals ▪ Light metals (aluminium, zinc) ▪... -
Page 33: Reasonably Foreseeable Misuse
Operating instructions ● When processing iron/steel/stainless steel only engraving work or machining with low cutting forces is possible. ● No milling spindles with a tool holder larger than ISO 7388-1 SK11 may be used. The allowed rotational speed of the tool must, according to the machining spindle used, must not be exceeded, depending on the material to be machined. -
Page 34: Safety Instructions
Operating instructions Safety instructions WARNING! Non-compliance with the safety instructions in the operating manual Non-observance of the safety instructions may cause slight to severe injuries and damage to the machine! ˃ Read this section of the operating manual carefully before connecting and commissioning the machine! ˃... -
Page 35: Special Safety Instructions
Operating instructions ● When cleaning the machine, avoid inhaling generated dust. ● Only clean the machine with a hand brush or with a vacuum cleaner, and with household non-abrasive cleaning agents. ● Mobile phones should not be used next to the machine. Interferences on the CNC control cannot be excluded. - Page 36 Operating instructions Dangers caused by electrical energy DANGER! Life danger of electric shock Touching parts with live current poses an immediate risk to life by electric shock. Damage to the insulation or individual components can be life-threatening ˃ The electrical installation may only be carried out by a qualified electrician or according to his instruction.
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Page 37: Fire Protection
Operating instructions 3.3.3 Fire protection ATTENTION! Risk of fire due to overheating of machine parts due to overload, dust generation and irregular cleaning/maintenance of motors and storage of drives! Failure to comply with the safety instructions may cause damage to the machine and the environment! ˃... - Page 38 Operating instructions Loading / unloading with an Squeezing/bumping Moving components Prevent machine Secure moving parts industrial truck components and moving against swivelling or parts of the machine (for slipping example the control unit) from harming people. Commissioning Electrical connection Electric shock Contact with live An incorrect connection or Only a qualified electrician...
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Page 39: Personal Protective Equipment
Operating instructions Personal Protective Equipment Always wear the following protective equipment when handling the machine: Safety shoes Protective clothing Suitable hand protection must also be worn during setup/retooling and when loading. hand protection WARNING! Do not wear personal protective equipment! If you do not wear the specified personal protective equipment or you use faulty personal protective equipment, you may be involved in an occupational accident. -
Page 40: Protective Devices
General explanations of the protective devices used by isel Germany AG The machines according to the Machine Directive 2006/42/EC of isel Germany AG have one or more protective devices restricting the access to the work area or ensuring the protection against moving components. - Page 41 The locking of protective devices is a basic safety-relevant function. Protective enclosure The CNC machine ICV 4030 is equipped with a non-removable fixed separating protective device (protective housing) consisting of a sheet steel chassis with fixed transparent screens. The material of the screens is: ●...
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Page 42: Fig. 6 - Solenoid Interlock On The Swing Door
Operating instructions Fig. 6 - Solenoid interlock on the swing door designation designation Safety switch Schmersal /205/ Swing door Locking clip Safety switch Cover for emergency unlocking Version... -
Page 43: Fig. 7 - Schmersal Azm 170 Emergency Release
Operating instructions Manual door release In special cases (e.g. solenoid interlock defective or failure of the mains voltage or machine / plant is not connected to the mains supply) you can open the door interlock manually with the triangular key (included with the CNC machine). 1. -
Page 44: Transport
Operating instructions Transport Below you will find information on how to transport the machine correctly, without damaging it and without endangering persons. Activities and qualification Persons involved in the transport operations must have the qualifications mentioned in the following. Action Qualification Operation of industrial trucks and Specialised personnel with forklift licences according to the... -
Page 45: Transport Receptacles
Operating instructions Transport receptacles Fig. 8 - Load suspension points for transport with hoist designation designation Eyebolts (respectively 2 x right and 2 x left) Transport machine with hoist 1. Remove the transport securing plates on the machine feet of the machine. Keep them for possible later transport. -
Page 46: Transport With Pallet Truck Fig. 10 - Transport With Forklift Truck
Operating instructions NOTE! Risk of damage to the underframe! If you transport the machine improperly, you can damage the chassis of the machine. ˃ Take care not to damage the adjustable feet when mounting or dismounting the machine. ˃ When using the slings, make sure that no damage to the machine can be caused by their use. - Page 47 Operating instructions NOTE! Risk of damage to the underframe! If you transport the machine improperly, you may damage the chassis of the machine or the undercarriage. ˃ Be careful not to damage the leveling feet when transporting the base table with a pallet truck or forklift.
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Page 48: Assembly And Commissioning
Operating instructions Assembly and commissioning Positioning surface and space requirement The space requirement of the machine is determined by the external machine dimensions including the control cabinet, the control unit, the protective devices and the attachments. Ensure that the installation room is well ventilated so that the permissible ambient temperature is not exceeded by the cooling air. -
Page 49: Positioning The Machine
Operating instructions Fig. 12 - Space requirement in height Positioning the machine Information The clamping surface of the machine and all axes are aligned exactly at right angles ex factory. Nevertheless, changes to the squareness may occur, especially in the case of improper transport. -
Page 50: Mounting The Machine On The Underframe Table
NOTE! Risk of misalignment! When you remove the axle mountings or mounting brackets, you change the factory default setting. The machine must then be re-measured by a technician of the isel Germany AG . ˃ Never loosen any of the axle mountings. -
Page 51: Power Supply
Connection to the power supply network may only be carried out by a qualified electrician in accordance with national regulations. The CNC machine ICV 4030 is controlled by a control PC. The complete power control is fully integrated behind the machine rear panel and wired and connected to the machine. A detailed overview of the wiring of the electrical/electronic components can be found in the electrical circuit diagram /2/. -
Page 52: Basics Of Operation
Front panel control elements and connections The operating elements for the machine control of the ICV 4030 are the operating elements on the front side. Furthermore, communication ports and status lights of the integrated industrial PC are still located in the front panel of the machine. -
Page 53: Connections On The Rear Panel
At the rear of the machine are all connections for establishing the power supply and for connecting display and input devices for the integrated control computer /6/. Fig. 15 - ICV 4030 - Rear panel connections designation designation... -
Page 54: Control Unit
Operating instructions 6.1.2 Control unit With the table machines of the ICV series, the complete control unit is mounted on the rear wall of the machine and can be accessed via a locked door. Via the externally accessible communication interfaces, you can quickly and easily connect a monitor and operating devices such as mouse and keyboard to make the machine ready for operation. -
Page 55: Fig. 16- Control Unit Icv 4030Of The Standard Model
Operating instructions The main components of the control unit are described below: Fig. 16- Control unit ICV 4030of the standard model designation designation Base plate control unit Fan with filter insert (suction) Frequency converter (optional) Brake chopper module IBC10 Positioning module iMD20 /3/ CAN-I/O module 16/16 /5/ CAN-I/O module 8/12-4-/1 /5/ control computer iPC 25 /6/... -
Page 56: Status Light
Fig. 17 - Status light Operating modes 6.2.1 Operating mode selection The machine ICV 4030 has two different operating modes: ● Operating mode 1 = AUTOMATIC operation ● Operating mode 2 = TEST operation The selection of the operating mode is carried out with the operating mode selector switch on the operating unit. -
Page 57: Automatic Operation
6.2.2 AUTOMATIC operation Operating mode 1 - Operating mode AUTO= AUTOMATIC operation This operating mode represents the "standard operating mode" for the work on the machine ICV 4030 carried out by a machine operator/skilled worker. The relevant qualifications of the operating personnel are indicated on page 13. -
Page 58: Test Operation
Operating instructions 6.2.3 TEST operation Operating mode 2 =TEST mode = SETUP mode = Test mode The "TEST" operating mode is selected using the key switch on the operating unit. This mode serves: ● for test and control purposes ● for setting up various points such as: Home position Park position Workpiece zero points... -
Page 59: Operating Functions
Operating instructions Pneumatic components with Via the corresponding buttons in the service air connection: control software. - Tool holder spindle motor - Cooling/cooling spray equipment - Seal air - Free blowing - closed protection device - open protection device WARNING! Risk of injury from moving axes in TEST mode! In TEST mode, you can move the axes with the safety door open. -
Page 60: Requirements For Starting The Machine
Operating instructions 6.3.1 Requirements for starting the machine The machine can only be started if all starting conditions are fulfilled. The starting conditions are stored in the machine control system. Starting conditions ● The electrical connections have been made. ● The pneumatic supply of the machine is supplied with compressed air ●... -
Page 61: Making The Machine Ready For Operation
Operating instructions Start operating software Start the CNC operating software with a mouse click on the desktop icon or with a mouse click in the Start menu folder CNCWorkbench. 6.3.3 Making the machine ready for operation Follow the steps below to make the machine ready for operation 1. -
Page 62: Start The Process
Operating instructions 2. Navigate to the location of your user programme through the folder structure and then select the file. 3. Confirm the selection by clicking on the button “OK”. ✓ The file was opened in the software editor. Information The following file types can be proNC processed with the software: •... -
Page 63: Interrupt The Active Process
6.3.5 Tool change 6.3.5.1 Manual tool change The machine ICV 4030 can be equipped with many different milling motors/milling spindles. According to the milling spindle type, the manual tool change can only consist of changing the tool or the complete tool holder. -
Page 64: Stop The Machine From Operating
Operating instructions Proceed as follows to carry out the manual tool change 1. Click the "Get Tool" button ➢ The dialogue box to enter the tool number will be displayed. 2. Enter the tool number of the new tool to be changed and then confirm your entry with OK. ➢... -
Page 65: Standstill In An Emergency Case
Operating instructions ➢ The power supply to the power controller is switched off. The button Power On/Off is no longer illuminated. 5. If necessary, carry out the cleaning works. See 8.5.2 Maintenance plan on page 81 . 6. The software proNC / RemoteNC must be closed through the menu bar (File -> Exit) or the button 7. -
Page 66: Access To The Work Area
Operating instructions 6.3.8 Access to the work area As already described in chapter 3.5.2 Protective devices the access to the machine working area is protected by appropriate protective devices. The possibility of the intervention always depends on the following factors: ●... -
Page 67: Add-On Components
3. B - For detection of AC residual currents, wavy DC residual currents and smooth DC residual currents During operation of the machine ICV 4030 with a spindle motor and the use of an SKC frequency inverter (Nidec M300, M700 /300/, /301/), please note the following information for selecting a suitable RCD:... -
Page 68: Spindle Motor Isa750
Operating instructions 7.1.2 Spindle motor iSA750 Fig. 20 - iSA750 with manual tool change Description iSA750 Electrical data: Torque with rated speed 22,000 rpm. 0,34 [Nm] Speed range 3.000 - 24,000 [U/min] Corner frequency** / speed 300 / 18.000 [Hz] / [U/min.] Number of poles Nominal voltage 230 [V]... -
Page 69: Fig. 21 - Dimensional Drawing Isa750
Operating instructions Fig. 21 - Dimensional drawing iSA750 Fig. 22 - Torque characteristic iSA750 Motor connection The spindle motor is connected via an M23 round connector. Appropriate spindle motor cables for connecting the spindle motor to a frequency converter can be obtained directly from the manufacturer. Version... -
Page 70: Cleaning And Maintenance
Operating instructions Fig. 23 - Motor connection M23 - 8 pin Change the clamping connector Change of the clamping connectors and the tool 1. Open-ended wrench SW 17 on the shaft of the clamping neck. 2. Position the clamping wrench ER 16 on the clamping nut ERM-16 and loosen it. 3. -
Page 71: Suction Device
Operating instructions Suction device 7.2.1 Suction head AK 500 /AK 750 Fig. 24 - Suction device for iSA 500 / Article number 239012 0013 and iSA 750 / Article number 239012 0012 Pos. Designation Pos. Designation Thumbscrews Fastening flange spindle Ø 53.5 mm Extraction nozzle Ø... -
Page 72: Clamping Systems
Operating instructions Clamping systems 7.3.1 Vacuum clamping systems 7.3.1.1 Vacuum plates with hole grid The vacuum clamping plates with hole grid system made of PVC are suitable for clamping sheet material of various materials. The material to be processed is either placed directly on the board or on an optionally available air-permeable cover plate made of MDF. -
Page 73: Fig. 26- Example: Vacuum Distributor 8-Fold
Operating instructions Cover plates 616603 5050 Wood panel MDF 500mm x 500mm x 19mm with ABS For vacuum plate: 500 x 500 edge 616603 1000 Wood panel MDF 1000mm x 1000mm x 19mm with ABS For vacuum plate: 1000 x 1000 edge 616603 1020 Wood panel MDF 1020mm x 1020mm x 19mm with ABS... -
Page 74: Other Add-On Components
Operating instructions Other add-on components 7.4.1 Length measuring probe The tool length correction is used in the control software to account for the different lengths of the various tools that are used when processing a workpiece and to adjust the delivery position of the vertical axis Z accordingly. -
Page 75: Maintenance, Repair
Installation of manufactured components which have not been produced by isel Germany AG. In this case, isel Germany AGis liable for any personal injury and property damage. Make sure that the safety devices are regularly maintained and checked for proper functioning. -
Page 76: Requirements And Preparations
Operating instructions CAUTION! Hazard related to the pneumatic equipment In case of a damage of the compressed air system or during works on the system under pressure high-speed compressed air is released. This can lead to injuries of the personnel. ˃... -
Page 77: Cleaning
Post-lubrication For the post-lubrication of the linear bearing equipped with shafts you have to exclusively use the special grease isel Germany AG. You can order the required grease under the following item numbers: ● Article no. 299031 grease cartridge ●... -
Page 78: Lubrication Of The Linear Units
The classification and labelling in accordance with the EU directives 67/548/EEC and 88/379/EEC - water hazard class 1. 8.4.1 Lubrication of the linear units lubrication points on the X, Y, Z axes Fig. 28 - ICV 4030 lubrication points X and Y axis Fig. 29 - ICV 4030 lubrication points Z-axis axis position... -
Page 79: Maintenance
Operating instructions 7. After successful lubrication, replace all plugs. 8. Close the machine door. ✓ The X and Y axes are lubricated. Lubrication of the Z-axis Requirements: The interior of the machine is cleaned of production waste 1. Move the X axis so that the Z axis is in the middle. 2. -
Page 80: Fig. 31 - Pronc-Window Maintenance Information
Operating instructions The segmented bar at the top of the operating hours counter is an indicator of the maintenance status. Green bar - maintenance interval not exceeded red bar - maintenance overdue, perform maintenance work! If you click on the icon in the operating hours counter, the window shown below opens with further information. -
Page 81: Maintenance Plan
Operating instructions 8.5.2 Maintenance plan General components of the machine Mechanical components Interval Tasks to be executed Clean the machine environment daily / per shift Clean the floor of the machine from scraps of material. from production residues. Check the attachment of add-on parts, of the control cabinet Entire machine weekly and the machine frame for signs of fatigue and abnormalities. - Page 82 Operating instructions Attachments of the machine (optional) Mechanical components Interval Tasks to be executed Spindle motors daily / per shift from production residues. Check the mechanical parts of the spindle motor as well as the attachment of attachments for signs of fatigue and abnormalities.
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Page 83: Electric Components
Operating instructions Electric components electric components Interval Tasks to be executed Electrical system half-yearly Visual inspection of the earthing plant by an expert electrician Checks according to n.v. chapter 18.1, - a.) electrical equipment Electrical system yearly - b.) automatic shut-down - c.) insulation resistance test - f.) functional test Safety components of the machine... -
Page 84: Troubleshooting
Operating instructions Troubleshooting The table below includes some general solutions to potential problems occurring when using the machine; they can be rectified independently by the operator if necessary. Information If the problem can not be solved, please get in touch with the maintenance personnel or contact our service/support department. -
Page 85: Remote Diagnostics
8.6.1 Remote diagnostics For remote diagnostics through the Internet, please contact our service department: Phone +49 6659 981 800 Email support@isel.com As a communication tool for remote diagnostics TeamViewers is used in the latest version. Direct download link: https://www.isel.com/pub/media/mageworx/downloads/attachment/file/t/e/TeamViewerQS_de.zip Information A prerequisite for remote diagnostics through the Internet is the connection of the integrated control PC (iPC /6/ or iOP-CPU /8/) to the Internet. -
Page 86: Dismantling And Disposal
Operating instructions Dismantling and disposal Information Only after all work required for decommissioning and after approval by an authorized specialist, the dismantling operations may be started. Under disassembly you can find the definition of the the dismantling of the machine for the implementation on another positioning location or for scrapping. -
Page 87: Spare Parts Overview
Gas pressure spring 150N Door opening Bansbach easylift GmbH 564028 1001 Exchangeable filter 3-part for fan Control unit Ally Electronics -HK- Co.,Ltd. Table 5 - Spare parts mounting parts ICV 4030 Spare parts lines quantity part no. designation usage manufacturer... -
Page 88: Table 8 - Spare Parts Linear Axis System Icv 4030
397015 1012 limit switch 680640 1004 Z-axis with motor 396421 1260 EC60 servo motor module200W / 48V TM 397030 1012 limit switch 397015 1012 limit switch 616503 0280 timing belt Table 8 - Spare parts linear axis system ICV 4030 Version... - Page 89 Operating instructions Index Abbreviation ................... 16 Operating modes ................54 Ambient conditions ................. 25 AUTOMATIC operation ..............55 Operating mode selection...............54 AOPD ....................17 TEST operation ................56 Axis kinematics ................21 operation stop....................62 operator ..................28 CAN ....................16 cleaning................... 74 Connected values ................
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