Ingersoll-Rand Thermo King V-520 MAX 20 Manuals

Manuals and User Guides for Ingersoll-Rand Thermo King V-520 MAX 20. We have 2 Ingersoll-Rand Thermo King V-520 MAX 20 manuals available for free PDF download: Maintenance Manual, Operator's Manual

Ingersoll-Rand Thermo King V-520 MAX 20 Maintenance Manual (142 pages)

Brand: Ingersoll-Rand | Category: Air Compressor | Size: 10 MB

About this Manual

7
- Table of Contents
  9
Safety Precautions

13
- General Practices
  13
- Auto Start/Stop
  13
- Refrigerant
  13
  - First Aid
    13
- Refrigeration Oil
  14
  - First Aid
    14
- Electrical Hazards
  14
  - Microprocessor Service
    14
  - Welding of Units or Truck Bodies
    15
  - High Voltage
    15
  - Low Voltage
    16
  - Battery Installation and Cable Routing
    16
Model Systems (System Designations)

17
Specifications

18
- Electrical System
  18
- Refrigerant System
  19
- Compressors
  20
- AC Semi-Hermetic Compressor
  20
- Solder Applications
  21
General Description

22
- Introduction
  22
- Standard Features
  22
- Optional Features
  22
- Condenser
  22
- Evaporator
  22
- Compressor
  23
- Control Circuits
  23
- Electronic Control System
  23
- Oil Separator
  24
- Refrigerant
  24
- Liquid Injection System
  24
- Evaporator Drain Tube Heaters
  25
- Electric Standby Operation
  25
- Protection Features
  25
- Control Box
  25
  - P.C. Board
    25
  - Connectors
    25
  - Electronic Control Module (ECM)
    25
- Unit Operation
  27
- Operation
  27
  - Cool Mode
    27
  - Null Mode - All Units
    28
  - Heat Mode - Model 10 and 20 Units Only
    28
  - Purge Mode - Model 30 and 50 Units Only
    29
  - Heat Mode - Model 30 and 50 Units Only
    30
  - Defrost Mode
    31
- Serial Number Locations
  31
- Unit Components
  32
Operating Instructions

34
- Unit Controls
  34
Table of Contents

35
- Starting the Unit
  35
  - Engine Operation
    35
  - Electric Standby Operation
    35
- Standard Display
  35
  - Single-Temperature Units
    35
  - Multi-Temperature Units
    35
- Entering the Setpoint Temperature
  35
  - In Single-Temperature Units
    35
  - In Multi-Temperature Units
    36
- Initiating the Manual Defrost Cycle
  36
- Alarms
  37
  - Manual Start
    37
  - Auto Start
    37
  - Buzzers
    38
- Alarm Code Descriptions
  38
- Clearing Alarm Codes
  38
- Viewing Information Screens
  38
  - Main Menu
    38
  - Hourmeter Menu
    38
- After Start Inspection
  39
- Loading Procedure
  39
- Procedure after Loading
  39
- Weekly Pretrip Inspection
  39
- Weekly Post Trip Checks
  39
Maintenance Inspection Schedule

40
- Electrical
  40
- Refrigeration/Heating
  40
- Structural
  40
Electrical Maintenance

41
Refrigeration Maintenance

45
Refrigeration Service Operations

50
Compressor Maintenance

62
- Refrigerant Handling Instructions
  62
  - Refrigerant Handling Safety
    62
  - Refrigerant Recovery
    62
- Compressor Function Test
  62
  - Preliminary Checks
    62
  - Compressor Rotation Test
    63
  - Voltage Test
    63
  - Pulley or Rotor Spin Check
    64
  - Air Gap Check
    64
  - Coil Resistance Check
    64
  - Pressure or Pumping Test
    64
- Recommended Pressures and Temperatures
  65
- Recommended Pressure Charts
  65
- Compressor Oil Balance
  66
- Compressor Replacement Oil Balance
  66
- Compressor Oil Type
  68
- Charging the Refrigeration System
  68
- Initial Installation Pressure Regulator Setting
  68
- Mounting
  69
  - Rotation
    69
  - Ear Deflection
    69
  - Clutch Removal
    70
  - Clutch Replacement
    72
  - Pressure Release Valve (PRV) Replacement
    75
- Belt Tensions
  80
  - Engine Driven Compressor Belt and Pulleys
    80
Structural Maintenance

81
- Maintenance Inspection Schedule
  81
- Evaporator Coil
  81
- Condenser Coil
  81
- Unit Mounting Bolts
  81
Over-The-Road Mechanical Diagnosis

82
Table of Contents

83
Electric Standby Mechanical Diagnosis

83
- Electric Standby Service Checks
  86
Refrigeration Diagnosis Chart

87
Index

88
Wiring, Schematic, and Refrigeration Diagrams Index

90

Ingersoll-Rand Thermo King V-520 MAX 20 Operator's Manual (74 pages)

Brand: Ingersoll-Rand | Category: Refrigerator | Size: 1 MB

Introduction

5
- Table of Contents
  7
Safety Precautions

9
- Automatic Start/Stop Operation
  9
- Electrical Hazard
  10
- Refrigerant
  10
- Refrigerant Oil
  10
- First Aid
  11
  - First Aid-Refrigerant
    11
  - First Aid-Refrigerant Oil
    11
- Safety Decals and Locations
  12
  - Model 20/50 Units (Electric Standby)
    13
Unit Description

15
- Introduction
  15
- Standard Features
  16
- Optional Features
  16
- Refrigeration System
  17
- Evaporator
  18
- The Evaporator Is Mounted on the Ceiling Inside the Truck
  18
- Box
  18
- Control Circuits
  18
- Electronic Control System
  18
  - Electronic Control System Description
    19
- Unit Controls
  21
- In-Cab Control Box
  21
- Refrigerant
  22
- Liquid Injection System
  22
- Evaporator Drain Tube Heaters
  23
- Electric Standby Operation
  23
- Oil Separator
  23
- Protection Features
  24
Unit Operation

29
- Starting the Unit
  30
  - Engine Operation
    30
  - Electric Standby Operation
    30
  - Standard Display
    31
  - Single-Temperature Units
    31
  - Multi-Temperature Units
    32
Table of Contents

32
- Entering the Setpoint Temperature
  32
- Alarms
  35
  - Manual Start
    35
  - Auto Start
    35
  - Buzzers
    36
- Alarm Code Descriptions
  37
- Clearing Alarm Codes
  38
- Viewing Information Screens
  38
  - Main Menu
    38
  - Hourmeter Menu
    38
- Post-Start Inspection
  39
- Loading Procedure
  39
- Procedure after Loading
  39
Specifications

41
- Electrical System
  41
- Refrigerant System
  43
- Compressors
  44
- AC Semi-Hermetic Compressor
  46
- Solder Applications
  47
Maintenance Inspection Schedule

49
- Electrical
  50
- Refrigeration
  50
- Structural
  50
Loading and Enroute Inspections

53
- Pre-Loading Inspection
  53
- Inspecting the Load
  55
- Enroute Inspections
  56
Serial Number Locations

59
Warranty

61
Glossary

63
Emergency Cold Line

69
Recover Refrigerant

70
CALIFORNIA Proposition 65 Warning

71

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Ingersoll-Rand Thermo King V-520 MAX 20 Manuals

Ingersoll-Rand Thermo King V-520 MAX 20 Maintenance Manual (142 pages)

Table of Contents

About this Manual

Safety Precautions

Model Systems (System Designations)

Specifications

General Description

Operating Instructions

Table of Contents

Maintenance Inspection Schedule

Electrical Maintenance

Refrigeration Maintenance

Refrigeration Service Operations

Compressor Maintenance

Structural Maintenance

Over-The-Road Mechanical Diagnosis

Table of Contents

Electric Standby Mechanical Diagnosis

Refrigeration Diagnosis Chart

Index

Wiring, Schematic, and Refrigeration Diagrams Index

Ingersoll-Rand Thermo King V-520 MAX 20 Operator's Manual (74 pages)

Table of Contents

Introduction

Safety Precautions

Unit Description

Unit Operation

Table of Contents

Specifications

Maintenance Inspection Schedule

Loading and Enroute Inspections

Serial Number Locations

Warranty

Glossary

Emergency Cold Line

Recover Refrigerant

CALIFORNIA Proposition 65 Warning

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