Idex HALE SmartCAFS Manuals

Manuals and User Guides for Idex HALE SmartCAFS. We have 1 Idex HALE SmartCAFS manual available for free PDF download: Installation And Operation Manual

Idex HALE SmartCAFS Installation And Operation Manual (116 pages)

Brand: Idex | Category: Water Pump | Size: 9 MB

Revision Record

2
- Table of Contents
  3
T.o.C

7
Introduction

7
Environmental Protection

7
Safety - Relevant Data

8
- Maintenance
  8
- Training
  8
- Noise
  9
- Gauges
  9
- Clutch Engagement
  9
General Data

10
Lubricants

11
- Compressor System
  11
- Pump Gearbox
  11
- Clutch Housing
  11
Maximum Input Rpm

11
Model Identification System

12
Recommended Foam Agents

13
Major Components and Controls

14
- General Arrangement
  14
- Smartcafs Mixing Manifold
  15
  - A ) Volute Style Pump
    15
  - B ) High Pressure
    16
  - C ) Standard Pressure
    16
- Foam Unit 3.3, 5.0, 6.5 Foam Pump Component Group
  17
- Control Panel - Smartcafs
  18
- Component Panel Cut-Out Dimensions
  18
System Overview

19
- Safety Interlocks Are Provided to Ensure that
  19
- Compressor
  19
- Oil Cooler
  19
- Separator Tank
  19
- Manifold
  20
- Foam Unit - Foam Proportioning System
  20
- Foam Unit 3.3, 5.0, 6.5 System - Remote Mounted
  21
- Foam Unit Dimensions
  22
Installation and Initial Set-Up

24
- Lifting Points
  24
- Strap Lift Points
  24
Drive Line

25
- Pump Clearance
  27
- Panel Strainer
  28
- Compressor Connections
  29
- Compressor Oil Service Access
  30
- Fluid Drain Points
  31
- Water Drain - Volute Style
  32
- Water Drain - Q-Series
  33
System Oil Fill

34
- Oil Filling Points
  34
- Adding Oil
  34
- Gearbox
  34
  - Gearbox Oil Filling and Checking
    34
- Oil Separator Tank
  35
  - Separator Tank for Compressor Oil
    36
- Hot-Shift Clutch Housing
  37
  - Clutch Fluid Filling & Checking
    37
Schematics

38
Foam Tank Low Level Sensor

45
Additional Installation Points

45
- Foam Tank to Foam Pump
  45
Vehicle Design Considerations

46
Commissioning / Start-Up Procedure

47
- Optional Tank Selection for Foam Unit 3.3/5.0/6.5
  48
- Optional Multi-Display Setup/Operation
  49
  - A ) Setup
    49
  - B ) Operation
    50
General Operation

51
- Preset Screen (Start Screen)
  51
  - C ) Preset Buttons
    51
  - D ) Water Flow Display
    52
  - E ) Home Button
    52
  - F ) Menu Button
    52
- Operating Screen
  52
  - G ) Water Flow Display
    52
  - H ) Foam Flow Capacity
    52
  - I ) Foam Percentage Indicator
    53
  - J ) Foam Power Button
    53
  - K ) Foam Increase and Decrease Buttons
    53
  - (L) Air/Water Pressure Duplex Gauge
    53
  - M ) Home Button
    53
  - N ) Current Preset
    53
  - O ) Air Display
    54
  - (P) CAFS Air/Water Flow Ratio
    54
  - Q ) Cafs Arc Valve Position
    54
  - R ) Cafs Power Button
    54
  - S ) Cafs Wet and Dry Buttons
    54
  - (T) Tank-To-Pump Valve Button
    54
  - (U) Auto-Fill Manual Button
    55
  - (V) Auto-Fill ON/OFF Button
    55
  - W ) Menu Button
    55
  - X ) Additional Information Display
    55
Foam/Cafs Operation

56
Optional Water Auto-Fill Operation

60
- System Layout
  60
- Components
  60
- Enabling Auto-Fill
  61
- Start/Stop Automatic Auto-Fill
  61
- Manually Open the Auto-Fill Valve
  62
- Setting the Desired Tank Level for Auto-Fill
  62
Menus

63
- System Menu
  63
- Setting the System Time
  63
- User Menu
  64
  - Y ) Up/Down Arrow Buttons
    64
  - "+" and "-" Buttons
    65
  - Aa ) Exit Button
    65
- Oem Menu
  65
  - Bb ) Save Button
    65
  - CC ) Up/Down Arrow Buttons
    66
  - DD ) "+" and "-" Buttons
    66
  - Ee ) Exit Button
    66
  - Ff ) Save Button
    66
Calibrations

67
Configuration

73
- Preset Configuration (Standard)
  73
- Preset Configuration (Live)
  74
On-Screen Warnings and Information

75
Maintenance Minder

76
Routine Maintenance

78
- Air Compressor Moisture Drain
  79
- Oil and Oil Filter
  80
- Cooling Water Strainer
  81
- Air Cleaner Element
  81
Compressor Belt Maintenance

82
- Remove Belt Guard
  82
- Checking Belt Tension
  83
- Adjusting Belt Tension
  84
Hot Shift Clutch Maintenance

85
- Changing Clutch Oil
  85
Maintenance Schedule for Smartcafs

86
Maintenance Operations Pump - Smartcafs

87
Recommended Spares Kit for Service

92
Hale Pump Illustrated Parts List

92
Compressor Illustrated Parts List

92
Foam Unit Illustrated Parts List

92
Parts List

93
- Major Assemblies
  93
- Smartcafs200 Wiring Harness
  95
- Thermal Relief Valve
  97
- Parts List - Suction Manifold
  98
- Parts List - Discharge Manifold
  99
- Parts List - Belt Guard & Cafs Mixing Manifold
  100
- Parts List - Oil Filter & Strainer
  101
- Parts List - Compressor
  102
- Parts List - Separator, Oil Reservoir
  104
Quick Reference Guide/Troubleshooting

107
- Air Injection/Control
  107
- Compressor Operation
  110
- Cafs Operation
  114
Limited Warranty

116

Idex Categories

Water Pump Control Unit DC Drives Dispenser Industrial Equipment

More Idex Manuals

Idex HALE SmartCAFS Manuals

Idex HALE SmartCAFS Installation And Operation Manual (116 pages)

Table of Contents

Revision Record

T.o.C

Introduction

Environmental Protection

Safety - Relevant Data

General Data

Lubricants

Maximum Input Rpm

Model Identification System

Recommended Foam Agents

Major Components and Controls

System Overview

Installation and Initial Set-Up

Drive Line

System Oil Fill

Schematics

Foam Tank Low Level Sensor

Additional Installation Points

Vehicle Design Considerations

Commissioning / Start-Up Procedure

General Operation

Foam/Cafs Operation

Optional Water Auto-Fill Operation

Menus

Calibrations

Configuration

On-Screen Warnings and Information

Maintenance Minder

Routine Maintenance

Compressor Belt Maintenance

Hot Shift Clutch Maintenance

Maintenance Schedule for Smartcafs

Maintenance Operations Pump - Smartcafs

Recommended Spares Kit for Service

Hale Pump Illustrated Parts List

Compressor Illustrated Parts List

Foam Unit Illustrated Parts List

Parts List

Quick Reference Guide/Troubleshooting

Limited Warranty

Related Products

Idex Categories