Hyundai F4GE9454J*J604 Manuals

Manuals and User Guides for Hyundai F4GE9454J*J604. We have 1 Hyundai F4GE9454J*J604 manual available for free PDF download: Technical And Repair Manual

Hyundai F4GE9454J*J604 Technical And Repair Manual

Hyundai F4GE9454J*J604 Technical And Repair Manual (142 pages)

N SERIES F4G TIER 3

Brand: Hyundai | Category: Engine | Size: 7.76 MB

Table of Contents

Introduction

5
General Specifications

19
- Part
  21
- Example
  22
- Cooling System
  23
- Air Induction Boost Diagram
  24
  - Boosting Version Engines
    24
  - Description
    24
  - Inter-Cooled Engine Version
    25
  - Description
    25
- Exhaust Gas Re-Circulation System (Egr)
  26
Fuel

27
- General Information
  29
- Description of Working Principles
  30
- Feed Pump
  31
  - Example of Identification
    31
- Priming Pump
  32
  - Specific Duty
    32
- Fuel Filter
  33
  - Specific Duty
    33
Agricultural Applications

35
- Specific Duty
  37
- Overhaul of the Engine
  43
  - Preface
    43
  - Engine Setting Operations for the Assembly on Turning Stand
    43
  - Tools
    43
  - Disassembly of Application Components
    45
  - Installation of Rear Components
    53
  - Flywheel Installation
    56
  - Installation of Front Components
    57
  - Operations
    66
  - Completion of Engine
    67
  - Operations
    68
  - Rotary Feed Pump Disassembly and Assembly Procedure
    69
  - Power Take-Off Disassembly and Assembly Procedure
    72
  - Feed System Bleed Procedure
    72
  - Checks and Inspections
    73
- Part Two
  75
  - Electrical Equipment
    75
- Electrical Component Layout
  77
  - Cooling Liquid Temperature Sensor
    78
  - Starter
    78
  - KSB Water Temperature Sensor
    78
  - Electromagnets Assembled to Feed Pump
    79
  - Oil Pressure Sensor
    79
  - Alternator
    79
  - Pre-Post Heating Resistor
    79
  - Operations
    79
- Part Three - Troubleshooting
  81
- Part Four - Maintenance Planning
  89
- Maintenance Schedule
  91
  - Operations
    91
  - Checks Not Included in Maintenance Planning-Daily Checks
    92
- Maintenance Procedures
  92
  - Checks and Controls
    92
    
    Engine Oil Level Check
    92
    
    Check of Fuel System
    93
    
    Cooling System Check
    93
    
    Lubricating System Check
    93
    
    Check of Water Presence Within Fuel Filter or Pre-Filter
    93
    
    Check of Drive Belt Tensioning
    94
    
    Check of Belt's Tear and Wear Status
    94
    
    Check and Setting of Tappet Clearance
    94
    
    Oil Motor and Filter Replacement
    94
    
    Fuel Filter Replacement
    95
    
    Operations
    95
    
    Alternator Belt Replacement
    96
Overhaul and Technical Specifications

97
- Operations
  97
- General Specifications
  99
- Table of Pre-Delivery Values for Bosch Injection Pumps Ve 4/12 F
  106
- Cylinder Unit
  108
  - Checks and Measurements
    108
  - Checking Head Supporting Surface on Cylinder Unit
    109
- Repair Operations
  108
- Bushes
  110
  - Fitting Tappets - Camshaft
    112
- Timing System
  110
  - Camshaft
    110
  - Checking Cam Lift and Pin Alignment
    110
- Output Shaft
  113
  - Measuring Journals and Crankpins
    113
  - Replacing Oil Pump Control Gear
    115
  - Fitting Main Bearings
    115
  - Finding Journal Clearance
    115
  - Checking Output Shaft Shoulder Clearance
    116
- Connecting Rod - Piston Assembly
  116
  - Connecting Rods
    119
  - Valve Guide
    126
  - Valve Seats
    126
  - Tightening Torque
    129
  - Base - February
    135
  - Operations
    141

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