User Manuals: Hypertherm HyPrecision 60S Waterjet Pump

Manuals and User Guides for Hypertherm HyPrecision 60S Waterjet Pump. We have 1 Hypertherm HyPrecision 60S Waterjet Pump manual available for free PDF download: Operator's Manual

Hypertherm HyPrecision 60S Operator's Manual

Hypertherm HyPrecision 60S Operator's Manual (202 pages)

Waterjet pump

Brand: Hypertherm | Category: Water Pump | Size: 13 MB

Table of Contents

Table of Contents

5
- Pump Information
  9
- Warranty
  11
- Product Stewardship
  13
- Environmental Stewardship
  17
- Safety
  19
- User Qualification and Training
  20
- Emergency Medical Information and Treatment
  20
- Symbols and Marks
  21
- Information and Hazard Symbols
  21
- Symbols and Marks Found on the Data Plate and the Equipment
  22
- Terminology
  25
- Product Description
  29
- Pump Exterior
  30
- Major Systems
  33
- Electrical System
  33
- Hydraulic System
  35
- Low-Pressure Water System
  39
- High-Pressure Water System
  40
- Options
  41
- Operation
  43
- Safety
  43
- Overview
  45
- Inspect the Equipment before Operation
  47
- Turn on the Pump
  47
- Operate the Pump
  49
- Operate the Pump Remotely
  66
- Stop the Pump
  67
- Emergency Stop
  67
- Routine Stop During Operation
  67
- Turn off the Pump at the End of the Day
  67
- Preventive Maintenance
  69
- Benefits of Preventive Maintenance
  69
- Safety
  70
- Preventive Maintenance Schedule
  72
- Preventive Maintenance

73
- Tools
  74
- Examine the Equipment for Leaks or Damage
  75
- General
  75
- Electrical System
  76
- Examine Cords and Plugs for Deterioration or Damage
  76
- Make Sure that the Emergency Stop Button Works
  76
- Check the Hydraulic Fluid Indicator
  77
- Hydraulic System
  77
- Check the Hydraulic Fluid Level
  78
- Check the Hydraulic Fluid Quality
  80
- Measure the Hydraulic Fluid Temperature
  81
- Replace the Hydraulic Filter
  83
- Replace the Hydraulic Fluid, the Hydraulic Filter, the Filler-Breather Cap, and the Suction Strainers
  84
- Check the Low-Pressure Water Pressure Gauges
  88
- Low-Pressure Water System
  88
- Measure the Air Pressure in the Water Accumulator Tank
  89
- Replace the Water Filters
  91
- Test the Low-Pressure Water TDS Level
  94
- High-Pressure Water System: Intensifier
  96
- Prepare to Service the Intensifier
  97
- Disassemble the Intensifier
  100
- Repair the Check Valves and the Low-Pressure Poppets
  102
- Repair the High-Pressure Cylinders
  102
- Replace the Check Valve O-Rings
  102
- Replace the Check Valves
  102
- Replace the High-Pressure Hoops
  102
- Replace the High-Pressure Water Seals
  102
- Replace the Low-Pressure Poppet Baskets
  102
- Replace the Low-Pressure Poppets
  102
- Replace the Indicator Pin
  106
- Replace the Indicator Pin Spring
  106
- Repair the Check Valves and the Low-Pressure Poppets
  107
- Repair the High-Pressure Cylinders
  109
- Assemble the Intensifier
  111
- Replace the Seal Housings
  114
- Replace the Output Adapters
  124
- Intensifier Parts
  127
- Examine the Bleed-Down Valve for Leaks or Damage
  129
- High-Pressure Water System: Bleed-Down Valve
  129
- Repair the Bleed-Down Valve
  130
- Install the Bleed-Down Valve
  140
- Bleed-Down Valve Parts
  143
- Start the Pump after Preventive Maintenance
  144
- Recycling and End of Product Life
  146
- Preventive Maintenance Records
  147
- Parts Lists
  149
- Tools
  150
- Preventive Maintenance Repair Kits
  151
- Other Parts
  153
- Complete List of Preventive Maintenance Kits, Parts, Tools, and Materials
  156
- Safety
  157
- Tips
  157
- Troubleshooting
  157
- Alarm Screens
  158
- The Pump will Not Start
  158
- Intensifier
  159
- Stroking Problems
  159
- Leaks
  163
- Short Seal Life
  165
- High Temperature
  166
- Hydraulic Fluid
  166
- Low Pressure
  166
- No Water Pressure or Low Water Pressure
  168
- Water Pressure
  168
- Water Pressure Is too High
  170
- Motor Fault
  171
- Noisy Operation
  171
- Pump Specifications
  173
- All Models
  174
- Cooling Requirements
  174
- Hydraulic Fluid
  174
- Operating Conditions
  174
- Hyprecision 50S
  175
- Hyprecision 60S
  177
- Hyprecision 75S
  179
- Fasteners
  181
- Torque Values
  181
- Fittings
  182
- Installation
  185
- Safety
  185
- Buyer Obligations
  186
- Seller Obligations
  186
- Electrical Power
  187
- Location
  187
- Requirements
  187
- Temperature
  187
- Water
  188
- Receive and Unpack the Equipment
  190
- Make the Connections for Remote Operation
  191
- Install the External Air Cooler
  193
- Make the Connections to the Utility Panel Fittings
  194
- Add Hydraulic Fluid
  196
- Connect the Electrical Power
  196
- Do a Preoperation Inspection
  197
- Do the First Startup
  197
- Change the System Configuration on the Operator Interface
  198
- Turn on the Utilities
  198
- Start the Pump
  199

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