Hypertherm EcoSift Manuals

Hypertherm EcoSift Manuals

Manuals and User Guides for Hypertherm EcoSift. We have 1 Hypertherm EcoSift manual available for free PDF download: Operator's Manual

Hypertherm EcoSift Operator's Manual

Hypertherm EcoSift Operator's Manual (188 pages)

Waterjet abrasive recycling system

Brand: Hypertherm | Category: Industrial Equipment | Size: 24 MB

Table of Contents

Table of Contents
5
Warranty

9
Product Stewardship

11
- Declaration of Conformity
  12
Environmental Stewardship

15
Safety

17
- This Manual
  17
- Residual Risks
  17
- User Training
  18
- Lifting Hazards
  19
- Damaged Machinery and Parts
  19
- Work Area
  19
- Personal Protective Equipment
  20
Symbols and Marks

21
1 Terminology

27
2 Product Description

33
- Overview
  34
- Ecosift Hopper
  36
- Waste Hopper
  36
  - Waste-Abrasive Collection Bag (Optional)
    37
- Ecosift Unit
  37
  - Operation Panel
    38
  - Diaphragm Pumps
    39
3 Options

41
- Voltage
  41
- Waste Hopper
  41
4 Operation

43
- Safety
  43
- Operation Panel
  44
- Turn on the Ecosift
  47
  - Examine the Machine before Operation
    47
  - Prepare the Ecosift
    48
  - Start the Ecosift
    49
- Turn off the Ecosift
  50
- Operator Interface Screens
  52
  - Home Screen (RUNNING PAGE)
    52
  - MENU Screen
    53
  - ABRASIVE RECYCLE RATE TREND Screen
    55
  - FAULTS Screen
    56
  - I/O STATUS Screen
    56
  - Component On/Off Screens
    57
  - FEED PUMP Screen
    59
  - TIME Screen
    60
  - CONSUMABLES Screens
    61
  - OPTIONS Screen
    63
  - SCALE WEIGHT/PROCESS TEMPERATURE Screen
    64
5 Preventive Maintenance

65
- Benefits of Preventive Maintenance
  65
- Safety
  66
- Training
  67
- Preventive Maintenance Schedule
  68
- Special Tools
  68
- Cooling Time
  69
- Examine the Ecosift Unit
  70
- Examine the Ecosift Hopper
  70
  - Replace the Recycled-Abrasive Collection Bag
    71
  - Replace the Hopper Wear Plate
    73
- Examine the Waste Hopper
  76
  - Replace the Waste-Abrasive Collection Bag
    76
  - Clean the Waste Hopper
    81
- Examine the Sprayer Head
  83
- Examine the Primary Screen
  84
  - Replace the Primary Screen
    84
  - Replace the Ball Carrier Screen
    88
- Examine the Secondary Screen
  89
  - Empty the Secondary Screen Waste Container
    89
- Examine the Dryer Box
  90
- Examine the Diaphragm Pumps
  94
  - Repair a Diaphragm Pump
    96
- Start the Ecosift after Maintenance
  109
  - Long-Term Storage
    109
  - Recycling and End of Product Life
    110
  - Preventive Maintenance Records
    111
- 6 Parts
  
  113
- 7 Troubleshooting
  
  117
  - Safety
    117
  - Uncontrolled Shutdown
    118
    
    After an Uncontrolled Shutdown
    118
  - Warnings and Faults
    119
    
    Remove a Warning or a Fault
    120
    
    Warning and Fault Descriptions
    121
  - Diaphragm Pumps
    127
    
    A Diaphragm Pump Does Not Operate
    127
    
    A Diaphragm Pump Operates Slowly
    128
    
    The Water Flow Is Slow
    130
    
    Abrasive Returns to the Cutting Table Tank
    131
- 8 Specifications
  
  133
  - Ecosift Unit
    133
    
    Safety
    133
    
    Electric Power
    133
    
    Environmental Ratings
    134
    
    Diaphragm Pumps
    134
  - Hoppers
    135
    
    Ecosift Hopper
    135
    
    Waste Hopper
    135
- 9 Installation
  
  137
  - Safety
    137
  - Buyer Obligations
    138
  - Planning
    138
    
    Location
    139
    
    Requirements
    140
  - Receive and Unpack the Equipment
    142
    
    Ecosift Unit
    142
    
    Ecosift Hopper
    142
    
    Parts
    143
    
    Waste Hopper
    145
  - Install the Ecosift
    146
    
    Special Tools
    146
  - Install the Ecosift Unit
    147
  - Install the Ecosift Hopper
    156
  - Install the Waste Hopper
    157
  - Connect the Hoses
    161
  - Connect the Electric Power
    162
  - Install the Abrasive Collection Components
    166
  - Do the First Startup
    168
    
    Examine the Ecosift before Operation
    168
    
    Prepare the Ecosift
    169
    
    Start the Ecosift
    170
10 Technical Drawings

173

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