Hypertherm EDGE Pro Ti Manuals

Hypertherm EDGE Pro Ti Manuals

Manuals and User Guides for Hypertherm EDGE Pro Ti. We have 1 Hypertherm EDGE Pro Ti manual available for free PDF download: Instruction Manual

Hypertherm EDGE Pro Ti Instruction Manual

Hypertherm EDGE Pro Ti Instruction Manual (166 pages)

Shape Cutting Control

Brand: Hypertherm | Category: Control Systems | Size: 16 MB

Table of Contents

Table of Contents
5
Safety

11
Contents

19
Product Stewardship

19
Environmental Stewardship

21
Electromagnetic Compatibility (EMC)

23
- Introduction
  23
- Installation and Use
  23
- Assessment of Area
  23
- Methods of Reducing Emissions
  23
  - Mains Supply
    23
- Maintenance of Cutting Equipment
  23
- Cutting Cables
  23
  - Equipotential Bonding
    23
- Screening and Shielding
  24
Warranty

25
- Attention
  25
- General
  25
- Patent Indemnity
  25
- Limitation of Liability
  25
- National and Local Codes
  25
- Liability Cap
  26
- Insurance
  26
- Transfer of Rights
  26
- Waterjet Product Warranty Coverage
  26
  - Product
    26
  - Parts Coverage
    26
Specifications

27
- Main Features of an Automated Cutting System
  27
  - Cnc
    29
  - Cutting Table
    29
  - Plasma System
    29
  - Control Box
    29
  - Drive System
    29
  - Torch Height Control (THC)
    29
  - Operator Console
    30
  - Oxyfuel Torch
    30
  - Marker
    30
- Overview
  30
- Features of the EDGE Pro Ti CNC
  31
  - Touchscreen
    31
  - Operator Console
    31
  - Rear Panel
    32
- System Specifications
  33
- EDGE Pro Ti Axis and I/O Configuration
  35
- Specifications for the Sensor Ti Lifter
  36
Installation

37
- Upon Receipt
  37
  - Claims
    37
- Installation Requirements
  37
  - Gantry Sizing for EDGE Pro Ti Motors
    37
  - Placement of System Components
    38
- Mounting the CNC
  39
  - Mounting Hole Patterns on the Bottom of the CNC
    40
- Mounting the THC
  41
  - Sensor™ Ti THC
    41
  - Arcglide THC
    42
- Configuration Diagrams
  49
- And y Axis Configuration
  51
- The Operator Console
  51
  - Front Panel I/O
    52
- AC Power
  53
  - Power Input
    53
  - Power Cable
    53
  - Chassis Grounding
    54
- Interface Ports
  55
  - Hypernet Interface
    55
  - LAN Interface
    55
  - USB Interface
    55
  - Serial Ports
    55
Contents

56
- System Connections
  56
  - Cable Shield Grounds
    56
- Emergency Stop (E-Stop) Connection
  57
  - Safety Audit
    57
  - Sample E-Stop Circuit
    58
  - EDGE Pro Ti Safety Circuit
    59
  - E-Stop Test Circuit
    60
  - E-Stop Cable
    62
- Motor Connection
  63
  - Axis Configuration
    64
  - Motor (031143)
    65
    
    Regeneration Circuit
    66
    
    Motor Cable
    66
- Encoder Connection
  68
  - Encoder Cable
    69
- I/O Connection
  71
  - I/O Cable
    72
  - Configuring I/O
    73
    
    Shared Inputs
    73
    
    Input Modes
    74
    
    I/O Circuits
    74
  - I/O Setup Screen
    76
- Plasma Connection
  77
- Lifter Interface
  87
  - Lifter Interface Cable
    89
- 24 VDC Auxiliary Power Connector
  91
- Hypernet and LAN Cable
  91
Operation

93
- Operating the CNC
  93
  - Touch Screen LCD
    93
  - Screen Navigation
    93
  - Help
    94
  - View Additional Manuals
    95
  - Show Bookmarks
    96
- Automated Operations
  96
  - Align Wizard
    96
  - Cutpro Wizard
    97
- Updating Phoenix Software
  97
  - Updating the Software
    97
  - Updating the Help
    97
  - Updating the Cut Charts
    97
Maintenance and Diagnostics

99
- Introduction
  99
- Care and Handling of the Touchscreen
  99
  - Touchscreens, Drops of Water, and Unintended Motion
    100
- THC Slide Maintenance
  100
  - Cleaning
    100
  - Lubrication
    100
- Diagnostic Tests
  101
  - Machine Interface Tests
    101
  - LAN and Hypernet Tests
    102
  - Serial Test
    103
  - USB Test
    104
  - E-Stop Test
    105
  - I/O Test
    107
  - Plasma and Lifter Tests
    110
  - Operator Panel Test
    111
- Troubleshooting
  112
  - Introduction
    112
  - Common Situations
    113
    
    Power up
    113
    
    Display
    113
    
    Led
    113
    
    Input Failure
    114
    
    Output Failure
    114
    
    Hypernet
    114
    
    LAN Connection
    114
    
    The Regeneration Circuit Remains on for more than 25% of a Single Cut
    114
    
    Motion Issues
    115
    
    Serial Communication Issues
    115
    
    The CNC Is Not Recognizing a Device in a USB Port
    115
    
    Cut Quality or Plasma Performance Issues
    115
    
    The CNC Feels Excessively Warm
    115
    
    Loading Files
    116
  - Wireless Troubleshooting
    116
- Component Locations and Information
  117
- Operator Control Panel Board (141058)
  118
Contents

120
- Motherboard (141110)
  120
- Power Distribution Board (141153)
  121
- 4-Axis MCC Board (141191)
  123
- Utility and Serial Isolation Board (141307)
  126
- Plasma Interface Board (141267)
  128
- 4-Axis DC Servo Board (141281)
  137
  - Servo Amplifier (228360)
    141
- Plasma Interface Assembly 228256
  145
EDGE Pro Ti Parts List

145
- EDGE Pro Ti CNC Parts
  145
- Sensor Ti THC Parts
  145
- Interface Assembly Kits
  145
- Safety Circuit Kits
  146
- Diagnostic Kits
  146
- Cables
  146
- Cable Connector Kits
  148
- PCB Kits
  148
- Additional Kits
  150
Wiring Diagrams

151
- Wiring Diagram Symbols
  152
- EDGE Pro Ti System Wiring
  155
- Motherboard
  156
- Power Distribution Board
  157
- Operator Panel Board
  158
- Operator Panel Components
  159
- Utility and Serial Board
  160
- MCC Board
  161
- I/O Board
  162
- 6-Axis Servo Board
  163
- Surge Board
  164
- ATX Power Supply
  165
- 60 VDC Power Supply
  166

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