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Hydac CTU 15 Series Manuals
Manuals and User Guides for Hydac CTU 15 Series. We have
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Hydac CTU 15 Series manual available for free PDF download: Operating And Maintenance Instructions Manual
Hydac CTU 15 Series Operating And Maintenance Instructions Manual (120 pages)
ContaminationTest Unit
Brand:
Hydac
| Category:
Test Equipment
| Size: 10 MB
Table of Contents
Table of Contents
3
General
7
Target Group of the Manual
7
Tab. 1 Target Group
7
Illustrations in the Manual
8
Illustration on the Title Page
8
Fig. 1 Overview / Labeling of the Title Page
8
Representation of Intermediate Results/Results
9
Representation of Procedural Instructions
9
Representation of Requirements
9
Supplementary Symbols
11
Representation of Warning / General Safety Information
11
Signal Words and Their Meaning in the General Safety Information
12
Exclusion of Liability / Warranty
13
Notes on Copyright
13
Safety
14
Target Group / Required Personnel Qualification
14
Tab. 2 Target Group / Required Personnel Qualification
16
Hazard Symbols / Pictograms
17
Danger Notifications
20
Safety Marking
25
Fig. 2 Placement of Safety Symbols/Pictograms
25
Observing Regulatory Information
26
Observing Environmental Precautions
26
Wear Personal Protection Equipment
26
Fig. 3 Minimum Distance for Fire Fighting
27
Fire-Fighting Measures
27
Shutdown in an Emergency (EMERGENCY STOP)
27
Product and Technical Specifications
28
Checking the Scope of Delivery
28
Tab. 3 Scope of Delivery
28
Intended Use
29
Improper Use or Use Deviating from Intended Use
31
Technical Data
32
Tab. 4 Technical Data - CTU
33
Tab. 5 Technical Data - Ultrasound Facility (Optional)
33
Decoding the Name Plate
34
Fig. 4 Decoding the Name Plate
34
Model Code
36
Fig. 5 Model Code
36
Dimensions
37
Fig. 6 Dimensions of the Extraction Unit
37
Fig. 7 Dimensions of the Extraction Chamber
38
Components/Operating Elements
39
Fig. 8 Components/Operating Elements (Example: Ctu125X)
39
Fig. 9 Ports in the Extraction Chamber
40
Ports in the Extraction Chamber
40
Control Panel
41
Fig. 10 Control Panel
41
Transporting / Storing the Extraction Unit
42
Transporting with a Fork Lift Truck
42
Fig. 11 Moving the Extraction Unit
42
Fig. 12 Transport the Extraction Unit with a Fork Lift Truck. Example Illustration CTU 105X
43
Fig. 13 Packaging the Extraction Unit
43
Fig. 14 Moving Using the Handle
44
Setting up the Extraction Unit
44
Setting Up/Assembling/Commissioning
44
Making the Electrical Connections
45
Mounting/Connecting the Monitor and Keyboard
45
Fig. 15 Connecting the Components
45
Ultrasound Unit / Mounting/Connecting the Vibrator (Optional)
46
Suctioning the Machine Room
46
Fig. 16 Connecting the Ultrasonic Unit/Vibrator
46
Fig. 17 Suctioning the Machine Compartment
48
Suctioning of Devices and Extraction Chamber
48
Connecting an Air Extractor
48
Fig. 18 Suctioning the Extraction Chamber
49
Connecting the Compressed Air Connection
50
Connecting the Foot Switch
50
Fig. 19 Connecting the Foot Switch
50
Commissioning
51
Operation
52
Switching the Extraction Unit on / off
53
Fig. 20 Opening/Closing the Door
54
Opening/Closing the Door
54
Fig. 21 Pen (A)
55
Selecting the Operating Modes
55
Performing the Spray Extraction
55
Fig. 22 Extraction Chamber with Grating
56
Fig. 23 Extraction Chamber with Basket Mount
57
Performing Air Extraction
59
Running Flushing of Inner Chamber
59
Fig. 24 Flushing the Interior of the Extraction Chamber
60
Preparing for Ultrasonic Extraction
61
Fig. 25 Ultrasonic Converter on the Extraction Chamber
61
Fig. 26 Extraction Chamber with Mounts
62
Performing Ultrasonic Extraction
64
Determining the Negative Control Value - Settings/Parameters
65
Tab. 6 Achievable Negative Control Value
65
Tab. 7 Effort to Achieve the Negative Control Value
65
Creating Cascades
66
Cascading the Filter Membranes / Changing the Filter Membranes
66
Tab. 8 Cascading the Filter Membrane Holder
67
Fig. 27 Cascading the Filter Membrane Holder
67
Operating the Filter Membrane Holder
68
Labeling the Filter Membrane
72
Tab. 9 Example - Labeling the Filter Membrane
72
Overview of the Variants / Options
73
Variant a (Add Flushing)
73
Fig. 28 Variant a - Add Flushing
73
Variante -EA (Extraction Air)
74
Fig. 29 Variant -EA
74
Option - Connecting External Flushing Ports
76
Fig. 30 Connecting External Flushing Ports
76
Eliminating Errors
77
Tab. 10 Eliminating Errors
79
Carrying out the Maintenance / Inspection
80
Maintenance Table
81
Cleaning the Extraction Chamber in the Case of a Solvent Cleaner as Test Liquid
83
Cleaning the Door
83
Cleaning the Extraction Chamber in the Case of a Test Liquid of Water with Surfac- Tants
83
Cleaning the Extraction Chamber
83
Maintaining an Electrostatically Charged Door
84
Dismounting / Installing the Side Cover
85
Changing the Test Fluid
85
Draining the Test Liquid / Emptying the Extraction Unit
85
Filling the Test Liquid / Filling the Extraction Unit
87
Tab. 11 Volume Calculation
87
Checking the Hoses
88
Replacing Hoses/Plastic Pipe
88
Checking the Screwed and Plug Connections
88
Visual Inspection of the Electric Components/Cables
88
Avoiding the Mixing of Test Liquids - Flushing the Extraction Unit
88
Cleaning the Diffuser on the Filter Membrane Holder
89
Fig. 31 Cleaning the Diffuser
89
Checking the Calibration of the Flow Meter
91
Checking the Protective Gloves
92
Preparing for Changing the Filter Element
96
Changing the Filter Element - MRF1 E
96
Replacing the Pen with the Hose
100
Checking that the Pen Is Earthed
101
Decommissioning / Disposal
102
Temporary Shutdown
102
Permanent Shutdown
102
Disposal / Recycling
102
Finding Spare Parts / Accessories
103
Tab. 13 Spare Parts List
104
Tab. 14 Spare Parts for the Filter Membrane Holder Ø 47 MM, All
104
Tab. 15 Spare Parts for the Filter Membrane Holder Ø 47 MM, CTMH
104
Tab. 16 Spare Parts List for Safety-Related Components
105
Finding Accessories
106
Tab. 17 Accessories List for Water with Surfactants as Test Liquid
106
Tab. 18 Accessories List for Water with Surfactants or Solvent Cleaners as Test Liquid
106
Contacting Customer Service
107
Tab. 19 HYDAC Service Germany
107
EC Declaration of Conformity
108
Table of Illustrations
109
Glossary
112
Index
114
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